Specifications
Brand Name :
HIE
Model Number :
MC03
Certification :
ISO
Place of Origin :
CHINA
MOQ :
1
Price :
100
Payment Terms :
T/T, Western Union
Supply Ability :
500pcs/day
Delivery Time :
15 working days
Packaging Details :
Standard Export Packaging
Warranty :
One year
Core Components :
Maganic
Size :
300x300x80mm
Magnetic block force block :
25kg.f
Total suction :
3300kg.f
OEM/ODM :
Available
Description

Multi - point type permanent chuck for CNC machining centers

In the dynamic realm of CNC machining centers, the quest for high - precision, efficient, and reliable work - holding solutions is unceasing. The multi - point type permanent chuck has emerged as a revolutionary component, offering distinct advantages over traditional chucking systems. This specialized chuck is designed to meet the demanding requirements of modern machining processes, enabling manufacturers to achieve superior machining accuracy and productivity.​
1. Understanding the Basics of a Multi - point Type Permanent Chuck
Construction and Design​
A multi - point type permanent chuck typically consists of a base body, multiple jaws, and a permanent magnetic system. The base body is engineered to be rigid and stable, providing a solid foundation for the chuck to operate. It is often made from high - strength materials such as alloy steel, which can withstand the high forces generated during machining operations.
​​
The permanent magnetic system is what sets this type of chuck apart. Instead of relying on external power sources like hydraulic or pneumatic systems, the permanent chuck uses powerful rare - earth magnets, such as neodymium magnets. These magnets are strategically placed within the chuck to generate a strong magnetic field that holds the jaws in place and, in turn, grips the workpiece. The magnetic force is not only strong but also stable, ensuring that the workpiece remains firmly in position throughout the machining process.​
Working Principle​
When the multi - point type permanent chuck is in operation, the magnetic field generated by the permanent magnets exerts a force on the jaws. This force pulls the jaws towards the center of the chuck, creating a clamping action on the workpiece. The multiple points of contact provided by the jaws distribute the clamping force evenly across the workpiece surface, minimizing the risk of deformation.​
One of the significant advantages of the permanent magnetic system is its ability to maintain a constant clamping force without the need for continuous power supply. Once the workpiece is placed in the chuck and the jaws are closed, the magnetic force holds the workpiece securely. This eliminates the concerns associated with power outages or fluctuations that can affect other types of chucks, ensuring uninterrupted machining operations.
2. Specifications
Specification Magnetic attraction Width (mm) Length (mm) Height (mm) Weight (kg)
150*150 ≥40KG 150 150 80 13.5
150*300 ≥40KG 150 300 80 27
150*350 ≥40KG 150 350 80 31.5
150*400 ≥40KG 150 400 80 36
200*200 ≥40KG 200 200 80 24
200*300 ≥40KG 200 300 80 36
200*400 ≥40KG 200 400 80 48
200*500 ≥40KG 200 500 80 60
250*500 ≥40KG 250 500 80 75
300*300 ≥40KG 300 300 80 54
300*400 ≥40KG 300 400 80 72
300*500 ≥40KG 300 500 80 90
300*600 ≥40KG 300 600 80 108
300*800 ≥40KG 300 800 80 144
400*400 ≥40KG 400 400 80 96
400*500 ≥40KG 400 500 80 120
400*600 ≥40KG 400 600 80 144
400*800 ≥40KG 400 800 80 192
500*500 ≥40KG 500 500 80 150
500*600 ≥40KG 500 600 80 180
500*800 ≥40KG 500 800 80 240
600*800 ≥40KG 600 800 80 288
600*1000 ≥40KG 600 1000 80 360
3. Advantages of the Multi - point Type Permanent Chuck in CNC Machining Centers
High - Precision Machining​
The multi - point contact design of the chuck significantly enhances the precision of machining operations. With multiple jaws gripping the workpiece, the chuck can accurately position the workpiece within the machining center. This is crucial for applications that require tight tolerances, such as aerospace component manufacturing or medical device machining. The even distribution of clamping force also reduces the likelihood of workpiece distortion, resulting in higher - quality machined parts.​
Efficiency and Productivity​
The use of a permanent magnetic system in the chuck eliminates the need for complex and time - consuming power - up and power - down procedures associated with other chuck types. Operators can quickly load and unload workpieces, reducing the overall cycle time. In addition, the high - speed machining capabilities of CNC machining centers can be fully utilized with a multi - point type permanent chuck. The stable clamping force ensures that the workpiece remains secure even at high rotational speeds, enabling faster cutting and improved productivity.​​
Versatility​
These chucks are highly versatile and can be used to hold a wide range of workpiece materials, including ferrous and non - ferrous metals, as well as some non - metallic materials. The multi - jaw configurations can be adjusted or customized to accommodate different workpiece shapes and sizes. For example, a four - jaw chuck can be used to hold square or rectangular workpieces, while a three - jaw chuck is ideal for round workpieces. Some advanced multi - point type permanent chucks even offer the ability to adjust the clamping force on each individual jaw, providing greater flexibility for machining complex workpieces.​
Multi Point Type Permanent Chuck For CNC Machining Centers
4. Applications in Different Industries
Aerospace Industry​
In the aerospace industry, where precision and reliability are of utmost importance, the multi - point type permanent chuck finds extensive use. It is used for machining critical components such as engine parts, landing gear components, and aircraft structural elements. The high - precision machining capabilities of the chuck ensure that these components meet the strict quality and safety standards of the aerospace industry. The ability to hold workpieces securely during high - speed machining also contributes to the efficient production of aerospace parts.​
Medical Device Manufacturing​
Medical device manufacturing requires the highest level of precision to ensure the safety and effectiveness of medical products. The multi - point type permanent chuck is used for machining components such as surgical instruments, implantable devices, and diagnostic equipment. The even clamping force and precise positioning provided by the chuck are essential for creating intricate and accurate medical device parts. The versatility of the chuck also allows for the machining of a wide range of materials used in medical devices, including stainless steel, titanium, and various polymers.​
Automotive Industry​
The automotive industry benefits from the use of multi - point type permanent chucks in CNC machining centers for manufacturing engine components, transmission parts, and automotive body parts. The high - speed machining capabilities of the chuck enable efficient production of large volumes of parts. The ability to hold different types of automotive materials, such as aluminum alloys and high - strength steels, makes it a valuable tool in automotive manufacturing. The cost - effectiveness of the chuck also contributes to reducing production costs in the highly competitive automotive market.​
Electronics Industry​
In the electronics industry, where miniaturization and precision are key, the multi - point type permanent chuck is used for machining components such as electronic enclosures, heat sinks, and printed circuit board (PCB) fixtures. The precise gripping and positioning of the chuck are crucial for machining small and delicate electronic parts. The versatility of the chuck allows for the machining of different materials used in electronics, including copper, aluminum, and plastics.​
Multi Point Type Permanent Chuck For CNC Machining CentersMulti Point Type Permanent Chuck For CNC Machining Centers
5. Installation and Maintenance​
Installation Process​
Installing a multi - point type permanent chuck on a CNC machining center requires careful alignment and calibration. The chuck is typically mounted on the spindle of the machining center using appropriate mounting fixtures. The alignment of the chuck with the spindle axis is critical to ensure smooth and accurate rotation. Once mounted, the jaws of the chuck need to be adjusted and calibrated to ensure proper gripping force and workpiece positioning. In some cases, the chuck may come with pre - calibrated settings, but additional fine - tuning may be required depending on the specific machining requirements.​
Maintenance Requirements​
Maintenance of a multi - point type permanent chuck is relatively straightforward. Regular inspection of the chuck is necessary to check for any signs of wear, such as jaw deformation or magnetic field weakening. The jaws should be cleaned regularly to remove any chips, debris, or coolant that may accumulate during machining. In case of any damage to the jaws, they can often be replaced individually, reducing the cost of maintenance. The magnetic system of the chuck is generally very reliable, but it is advisable to periodically check the magnetic strength to ensure optimal performance. If the magnetic strength weakens over time, the chuck may need to be serviced or the magnets replaced.​
6. Future Trends and Developments
Integration with Smart Manufacturing Technologies​
As the trend towards smart manufacturing continues, multi - point type permanent chucks are likely to be integrated with advanced sensors and control systems. These sensors can monitor the clamping force, workpiece position, and temperature in real - time. The data collected can be used to optimize the machining process, adjust the clamping force as needed, and detect any potential issues before they cause quality problems or machine downtime. This integration with smart manufacturing technologies will further enhance the efficiency and precision of CNC machining centers.​
Development of New Materials and Designs​
Research and development efforts are focused on improving the materials used in the construction of multi - point type permanent chucks. New materials with higher strength - to - weight ratios and improved magnetic properties are being explored. In addition, innovative chuck designs are being developed to further enhance the versatility and performance of these chucks. For example, chucks with self - adjusting jaws or adaptive clamping mechanisms may be developed to handle a wider range of workpiece shapes and sizes more effectively.​
7. Conclusion
The multi - point type permanent chuck is a game - changing component for CNC machining centers. Its unique combination of multi - point contact, permanent magnetic clamping, and numerous advantages makes it an ideal choice for a wide range of industries. Whether it's achieving high - precision machining, enhancing efficiency, or reducing costs, these chucks play a crucial role in modern manufacturing. As technology continues to advance, the multi - point type permanent chuck is expected to evolve and offer even more advanced features and capabilities. If you are involved in CNC machining, considering the adoption of a multi - point type permanent chuck can give your manufacturing operations a competitive edge. Reach out to our team of experts to explore how these chucks can be customized to meet your specific machining requirements and take your production to the next level.

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Multi Point Type Permanent Chuck For CNC Machining Centers

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Brand Name :
HIE
Model Number :
MC03
Certification :
ISO
Place of Origin :
CHINA
MOQ :
1
Price :
100
Contact Supplier
Multi Point Type Permanent Chuck For CNC Machining Centers
Multi Point Type Permanent Chuck For CNC Machining Centers
Multi Point Type Permanent Chuck For CNC Machining Centers
Multi Point Type Permanent Chuck For CNC Machining Centers
Multi Point Type Permanent Chuck For CNC Machining Centers
Multi Point Type Permanent Chuck For CNC Machining Centers

Dongguan Hie Hardware Co., Ltd.

Verified Supplier
1 Years
guangdong, dongguan
Since 2002
Business Type :
Manufacturer, Seller
Total Annual :
5000000-100000000
Employee Number :
100~200
Certification Level :
Verified Supplier
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