MachineU > China Products > Tools & Hardware > Machining > Chuck
Custom Vacuum Chuck For Fixturing On Vertical Milling Machine
Custom Vacuum Chuck For Fixturing On Vertical Milling Machine
Custom Vacuum Chuck For Fixturing On Vertical Milling Machine
Custom Vacuum Chuck For Fixturing On Vertical Milling Machine
Custom Vacuum Chuck For Fixturing On Vertical Milling Machine
Custom Vacuum Chuck For Fixturing On Vertical Milling Machine
Custom Vacuum Chuck For Fixturing On Vertical Milling Machine
Custom Vacuum Chuck For Fixturing On Vertical Milling Machine
Specifications
Brand Name :
HIE
Model Number :
MC03
Certification :
ISO
Place of Origin :
CHINA
MOQ :
1
Price :
100
Payment Terms :
T/T, Western Union
Supply Ability :
500pcs/day
Delivery Time :
15 working days
Packaging Details :
Standard Export Packaging
Warranty :
One year
Core Components :
Maganic
Size :
300x300x80mm
Magnetic block force block :
25kg.f
Total suction :
3300kg.f
OEM/ODM :
Available
Description

Custom Vacuum Chuck for Fixturing on a Vertical Milling Machine

In the realm of modern machining, vertical milling machines are widely used for their versatility in creating precise parts. To enhance the efficiency and precision of these machines, a crucial component is the custom vacuum chuck designed specifically for fixturing on vertical milling setups. This innovative solution offers numerous benefits over traditional clamping methods.​
Design and Working Principle​
A custom vacuum chuck for a vertical milling machine is engineered to fit the unique requirements of the milling process. It typically consists of a flat, smooth surface that comes into contact with the workpiece. Inside the chuck, a network of channels is integrated. When connected to a vacuum source, air is rapidly evacuated from these channels. As the air pressure between the chuck and the workpiece decreases, a powerful suction force is generated. This force presses the workpiece firmly against the chuck surface, ensuring a stable and secure hold during milling operations.
Specifications
Specification Magnetic attraction Width (mm) Length (mm) Height (mm) Weight (kg)
150*150 ≥40KG 150 150 80 13.5
150*300 ≥40KG 150 300 80 27
150*350 ≥40KG 150 350 80 31.5
150*400 ≥40KG 150 400 80 36
200*200 ≥40KG 200 200 80 24
200*300 ≥40KG 200 300 80 36
200*400 ≥40KG 200 400 80 48
200*500 ≥40KG 200 500 80 60
250*500 ≥40KG 250 500 80 75
300*300 ≥40KG 300 300 80 54
300*400 ≥40KG 300 400 80 72
300*500 ≥40KG 300 500 80 90
300*600 ≥40KG 300 600 80 108
300*800 ≥40KG 300 800 80 144
400*400 ≥40KG 400 400 80 96
400*500 ≥40KG 400 500 80 120
400*600 ≥40KG 400 600 80 144
400*800 ≥40KG 400 800 80 192
500*500 ≥40KG 500 500 80 150
500*600 ≥40KG 500 600 80 180
500*800 ≥40KG 500 800 80 240
600*800 ≥40KG 600 800 80 288
600*1000 ≥40KG 600 1000 80 360

Advantages over Traditional Clamping​
Enhanced Precision​
Traditional clamping methods often involve using bolts, clamps, or vises. These can sometimes cause uneven pressure on the workpiece, leading to slight displacements during milling. In contrast, the vacuum chuck distributes the holding force evenly across the entire contact area of the workpiece. This results in minimal distortion and enables the achievement of extremely tight tolerances. For example, when milling intricate parts with fine details, the consistent grip of the vacuum chuck ensures that every cut is made with utmost accuracy.​
Reduced Setup Time​
Setting up traditional clamping devices can be a time - consuming process. Multiple components need to be adjusted, tightened, and aligned. With a custom vacuum chuck, the setup is significantly streamlined. Once the vacuum system is properly installed and calibrated, all that is required is to place the workpiece on the chuck surface. The vacuum activation secures the workpiece almost instantaneously. This reduction in setup time means that more production cycles can be completed in a given time frame, increasing overall productivity.​
Versatility in Workpiece Materials and Shapes​
Vertical milling is used on a wide variety of materials, from metals like aluminum, steel, and copper to non - metals such as plastics and composites. The custom vacuum chuck can effectively hold all these materials. Its ability to adapt to different shapes is also a major advantage. Irregularly shaped workpieces that are difficult to clamp using traditional methods can be easily secured by the vacuum chuck. The smooth surface of the chuck conforms to the contours of the workpiece, creating a reliable seal for the vacuum to hold it in place.​
Applications in Different Industries​
Aerospace Industry​
In aerospace manufacturing, precision is non - negotiable. Components for aircraft engines, wings, and landing gear require high - precision machining. The custom vacuum chuck on a vertical milling machine plays a vital role in ensuring that parts are milled to the exact specifications. It can hold delicate and complex - shaped components made of lightweight yet strong aerospace - grade materials without causing any damage or distortion.​
Automotive Industry​
Automotive manufacturers use vertical milling machines to produce engine parts, transmission components, and custom - designed parts. The vacuum chuck enables quick and accurate machining of these parts. For example, when milling aluminum engine blocks, the even holding force of the vacuum chuck prevents warping, ensuring that the final product meets the high - performance standards of the automotive industry.​
Electronics Industry​
In the electronics industry, where miniaturization and precision are key, the custom vacuum chuck is extremely useful. It can securely hold small and thin - walled components made of materials like copper and plastics during milling operations. This allows for the creation of intricate circuit boards and precision - machined parts for electronic devices with high levels of accuracy.​
Custom Vacuum Chuck For Fixturing On Vertical Milling MachineCustom Vacuum Chuck For Fixturing On Vertical Milling Machine
Customization Options​
To meet the diverse needs of different industries and machining requirements, custom vacuum chucks for vertical milling machines can be tailored in several ways. The size of the chuck can be customized to fit the dimensions of the milling table and the typical size of workpieces. The material of the chuck surface can be chosen based on the type of workpieces to be held. For example, a soft - surfaced chuck may be used for delicate materials to prevent scratching, while a harder - wearing surface can be selected for heavy - duty metal machining. Additionally, the vacuum channels can be designed to optimize the suction force for specific workpiece shapes and materials.​
In conclusion, the custom vacuum chuck for fixturing on a vertical milling machine is a game - changing innovation. Its unique design, numerous advantages over traditional clamping, wide range of applications, and customization options make it an essential tool for modern machining operations. If you are looking to enhance the precision and efficiency of your vertical milling processes, considering a custom vacuum chuck could be the ideal solution. Contact us today to explore how we can design a custom vacuum chuck that meets your specific needs.
​
Send your message to this supplier
Send Now

Custom Vacuum Chuck For Fixturing On Vertical Milling Machine

Ask Latest Price
Product Detail
Brand Name :
HIE
Model Number :
MC03
Certification :
ISO
Place of Origin :
CHINA
MOQ :
1
Price :
100
Contact Supplier
Custom Vacuum Chuck For Fixturing On Vertical Milling Machine
Custom Vacuum Chuck For Fixturing On Vertical Milling Machine
Custom Vacuum Chuck For Fixturing On Vertical Milling Machine
Custom Vacuum Chuck For Fixturing On Vertical Milling Machine

Dongguan Hie Hardware Co., Ltd.

Verified Supplier
1 Years
guangdong, dongguan
Since 2002
Business Type :
Manufacturer, Seller
Main Products :
CNC Machining Parts, Stainless Steel Syringe Needle, Rotary Damper
Total Annual :
5000000-100000000
Employee Number :
100~200
Certification Level :
Verified Supplier
Discover similar products
View More

Find Similar Products By Category:

Supplier Homepage Products Vacuum Chuck Systems
MachineU China Products Tools & Hardware Machining Chuck
Contact Supplier
Submit Requirement