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Custom Vacuum Chuck Fixture Plate for Clamping Non Magnetic Materials
Custom Vacuum Chuck Fixture Plate for Clamping Non Magnetic Materials
Custom Vacuum Chuck Fixture Plate for Clamping Non Magnetic Materials
Custom Vacuum Chuck Fixture Plate for Clamping Non Magnetic Materials
Custom Vacuum Chuck Fixture Plate for Clamping Non Magnetic Materials
Custom Vacuum Chuck Fixture Plate for Clamping Non Magnetic Materials
Custom Vacuum Chuck Fixture Plate for Clamping Non Magnetic Materials
Custom Vacuum Chuck Fixture Plate for Clamping Non Magnetic Materials
Custom Vacuum Chuck Fixture Plate for Clamping Non Magnetic Materials
Custom Vacuum Chuck Fixture Plate for Clamping Non Magnetic Materials
Specifications
Brand Name :
HIE
Model Number :
MC03
Certification :
ISO
Place of Origin :
CHINA
MOQ :
1
Price :
100
Payment Terms :
T/T, Western Union
Supply Ability :
500pcs/day
Delivery Time :
15 working days
Packaging Details :
Standard Export Packaging
Warranty :
One year
Core Components :
Maganic
Size :
300x300x80mm
Magnetic block force block :
25kg.f
Total suction :
3300kg.f
OEM/ODM :
Available
Description

Custom Vacuum Chuck Fixture Plate for Clamping Non - Magnetic Materials

In the landscape of modern manufacturing, the need to handle non - magnetic materials with precision and efficiency has become increasingly crucial. Whether it's plastics, wood, ceramics, or certain types of alloys, these materials pose unique challenges when it comes to clamping during machining processes. The Custom Vacuum Chuck Fixture Plate has emerged as an innovative and highly effective solution to meet these challenges head - on.​
Design and Working Principle​
The Custom Vacuum Chuck Fixture Plate is engineered with a flat, smooth surface that is designed to come into direct contact with the non - magnetic workpiece. Beneath this surface lies a complex network of channels and cavities. When connected to a vacuum source, air is rapidly evacuated from these channels. As the air pressure between the fixture plate and the workpiece decreases, a powerful suction force is generated. This force acts uniformly across the entire contact area of the workpiece, firmly clamping it to the plate.​
The design of the channels and the distribution of vacuum ports are carefully calculated based on the typical size, shape, and material properties of the non - magnetic workpieces to be held. For example, for larger workpieces, a more extensive network of channels may be incorporated to ensure an even distribution of the holding force. In contrast, for smaller and more delicate non - magnetic parts, the channels and vacuum ports are designed to provide a gentle yet secure hold.
Specifications
Specification Magnetic attraction Width (mm) Length (mm) Height (mm) Weight (kg)
150*150 ≥40KG 150 150 80 13.5
150*300 ≥40KG 150 300 80 27
150*350 ≥40KG 150 350 80 31.5
150*400 ≥40KG 150 400 80 36
200*200 ≥40KG 200 200 80 24
200*300 ≥40KG 200 300 80 36
200*400 ≥40KG 200 400 80 48
200*500 ≥40KG 200 500 80 60
250*500 ≥40KG 250 500 80 75
300*300 ≥40KG 300 300 80 54
300*400 ≥40KG 300 400 80 72
300*500 ≥40KG 300 500 80 90
300*600 ≥40KG 300 600 80 108
300*800 ≥40KG 300 800 80 144
400*400 ≥40KG 400 400 80 96
400*500 ≥40KG 400 500 80 120
400*600 ≥40KG 400 600 80 144
400*800 ≥40KG 400 800 80 192
500*500 ≥40KG 500 500 80 150
500*600 ≥40KG 500 600 80 180
500*800 ≥40KG 500 800 80 240
600*800 ≥40KG 600 800 80 288
600*1000 ≥40KG 600 1000 80 360

Advantages over Traditional Clamping Methods​
Precision Clamping​
Traditional clamping methods, such as mechanical clamps or vises, often struggle to provide an even and consistent hold on non - magnetic materials. These materials can be easily damaged or distorted due to the uneven pressure exerted by mechanical clamping devices. The vacuum chuck fixture plate, on the other hand, distributes the holding force evenly across the entire surface of the workpiece. This results in minimal distortion and ensures that the non - magnetic workpiece remains in the exact position required for machining operations. This precision is especially critical when working on parts with tight tolerances, such as those in the electronics or medical device industries.​
Versatility​
Non - magnetic materials come in a wide variety of shapes, sizes, and textures. The Custom Vacuum Chuck Fixture Plate is highly versatile and can adapt to different workpiece geometries. Whether it's a flat sheet of plastic, an irregularly shaped wooden carving, or a complex ceramic component, the vacuum chuck can securely hold the workpiece. The smooth surface of the fixture plate conforms to the contours of the non - magnetic material, creating a reliable seal for the vacuum to take effect. This versatility eliminates the need for multiple specialized clamping fixtures for different non - magnetic workpieces, saving both time and money.​
Reduced Setup Time​
Setting up traditional clamping systems for non - magnetic materials can be a time - consuming process. It often involves adjusting multiple components, aligning clamps, and ensuring proper pressure distribution. With the vacuum chuck fixture plate, the setup is significantly streamlined. Once the vacuum system is installed and calibrated, all that is required is to place the non - magnetic workpiece on the plate. Activating the vacuum secures the workpiece almost instantaneously. This reduction in setup time allows for more efficient production runs and faster turnaround times for manufacturing projects.​
Applications in Different Industries​
Plastics Industry​
In the plastics industry, the Custom Vacuum Chuck Fixture Plate is widely used for machining plastic components. Plastics are non - magnetic and can be easily deformed by traditional clamping methods. The vacuum chuck provides a gentle yet firm hold, allowing for precise cutting, drilling, and milling operations. For example, when manufacturing plastic injection - molded parts for the automotive or consumer electronics industries, the vacuum chuck fixture plate ensures that the parts are machined to the exact specifications without any damage or distortion.​
Woodworking Industry​
Woodworking requires precision and care to create high - quality products. The vacuum chuck fixture plate is an ideal solution for holding wooden workpieces during machining. It can securely hold everything from large wooden boards to intricate wooden carvings. The non - marring nature of the vacuum hold is especially important in woodworking, as it prevents any scratches or marks on the wood surface. This is crucial for producing furniture, musical instruments, and decorative wooden items with a flawless finish.​
Ceramics Industry​
Ceramics are brittle and non - magnetic materials that demand careful handling during machining. The Custom Vacuum Chuck Fixture Plate offers a reliable way to hold ceramic components. Whether it's shaping ceramic tiles, manufacturing ceramic art pieces, or producing ceramic parts for industrial applications, the vacuum chuck ensures that the ceramics are held firmly in place without the risk of cracking or breaking. The ability to control the vacuum pressure allows for a customized hold based on the thickness and fragility of the ceramic workpiece.​
Customization Options​
To meet the diverse needs of different industries and applications, the Custom Vacuum Chuck Fixture Plate can be highly customized. The size and shape of the plate can be tailored to fit specific machining equipment and the dimensions of the non - magnetic workpieces. The material of the plate surface can be chosen based on the type of non - magnetic material to be held. For example, a soft - surfaced plate may be used for delicate materials to prevent any damage, while a more durable and heat - resistant material can be selected for high - speed machining of certain non - magnetic alloys. Additionally, the vacuum channels and ports can be designed to optimize the suction force for different workpiece geometries and material properties.​
Custom Vacuum Chuck Fixture Plate for Clamping Non Magnetic MaterialsCustom Vacuum Chuck Fixture Plate for Clamping Non Magnetic MaterialsCustom Vacuum Chuck Fixture Plate for Clamping Non Magnetic Materials
In conclusion, the Custom Vacuum Chuck Fixture Plate is a game - changing solution for clamping non - magnetic materials. Its unique design, numerous advantages over traditional clamping methods, wide range of applications, and customization options make it an essential tool for modern manufacturing processes. If you are looking to enhance the precision, efficiency, and versatility of your operations involving non - magnetic materials, consider investing in a custom vacuum chuck fixture plate.

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Custom Vacuum Chuck Fixture Plate for Clamping Non Magnetic Materials

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Product Detail
Brand Name :
HIE
Model Number :
MC03
Certification :
ISO
Place of Origin :
CHINA
MOQ :
1
Price :
100
Contact Supplier
Custom Vacuum Chuck Fixture Plate for Clamping Non Magnetic Materials
Custom Vacuum Chuck Fixture Plate for Clamping Non Magnetic Materials
Custom Vacuum Chuck Fixture Plate for Clamping Non Magnetic Materials
Custom Vacuum Chuck Fixture Plate for Clamping Non Magnetic Materials
Custom Vacuum Chuck Fixture Plate for Clamping Non Magnetic Materials

Dongguan Hie Hardware Co., Ltd.

Verified Supplier
1 Years
guangdong, dongguan
Since 2002
Business Type :
Manufacturer, Seller
Main Products :
CNC Machining Parts, Rotary Damper, Gear Damper
Total Annual :
5000000-100000000
Employee Number :
100~200
Certification Level :
Verified Supplier
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