MachineU > China Products > Tools & Hardware > Machining > Chuck
Custom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling Machine
Custom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling Machine
Custom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling Machine
Custom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling Machine
Custom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling Machine
Custom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling Machine
Custom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling Machine
Custom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling Machine
Custom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling Machine
Custom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling Machine
Specifications
Brand Name :
HIE
Model Number :
MC03
Certification :
ISO
Place of Origin :
CHINA
MOQ :
1
Price :
100
Payment Terms :
T/T, Western Union
Supply Ability :
500pcs/day
Delivery Time :
15 working days
Packaging Details :
Standard Export Packaging
Warranty :
One year
Core Components :
Maganic
Size :
300x300x80mm
Magnetic block force block :
25kg.f
Total suction :
3300kg.f
OEM/ODM :
Available
Description

Custom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling Machine

In the dynamic landscape of CNC milling, precision, efficiency, and versatility are the cornerstones of successful machining operations. The Custom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling Machines has emerged as an innovative solution, revolutionizing the way workpieces are held during milling processes. This advanced setup offers a host of benefits that significantly enhance the performance and output of CNC milling operations.​
Design and Structure​
The Vacuum Chuck​
The custom vacuum chuck is designed with a flat, smooth surface that is engineered to come into direct contact with the workpiece. This surface is meticulously crafted to ensure maximum contact area and an air - tight seal when the vacuum is activated. Beneath the surface, a network of precisely - drilled channels is integrated. These channels are connected to a central vacuum source. When the vacuum is turned on, air is rapidly evacuated from the channels, creating a negative pressure beneath the workpiece. This negative pressure generates a powerful suction force that firmly holds the workpiece in place.​
The Vacuum Clamping Plate​
Complementing the vacuum chuck is the vacuum clamping plate. This plate is designed to be placed on top of the workpiece, further enhancing the clamping force. The vacuum clamping plate has a similar network of channels as the vacuum chuck. When the vacuum is applied, the plate is pulled down onto the workpiece, increasing the overall holding force. The combination of the vacuum chuck and the clamping plate provides a multi - level approach to clamping, ensuring that even large or irregularly shaped workpieces are held securely during milling.​
Working Principle​
When a workpiece is placed on the vacuum chuck, the smooth surface of the chuck conforms to the shape of the workpiece, creating a seal. As the vacuum is activated, air is removed from the channels in the chuck, causing the workpiece to be drawn firmly against the chuck surface. The vacuum clamping plate, when placed on top of the workpiece, further increases the clamping force. The air is also evacuated from the channels in the clamping plate, pulling it down onto the workpiece. This dual - action vacuum clamping system provides a stable and secure hold, minimizing any potential movement of the workpiece during the high - speed milling operations.
Specifications
Specification Magnetic attraction Width (mm) Length (mm) Height (mm) Weight (kg)
150*150 ≥40KG 150 150 80 13.5
150*300 ≥40KG 150 300 80 27
150*350 ≥40KG 150 350 80 31.5
150*400 ≥40KG 150 400 80 36
200*200 ≥40KG 200 200 80 24
200*300 ≥40KG 200 300 80 36
200*400 ≥40KG 200 400 80 48
200*500 ≥40KG 200 500 80 60
250*500 ≥40KG 250 500 80 75
300*300 ≥40KG 300 300 80 54
300*400 ≥40KG 300 400 80 72
300*500 ≥40KG 300 500 80 90
300*600 ≥40KG 300 600 80 108
300*800 ≥40KG 300 800 80 144
400*400 ≥40KG 400 400 80 96
400*500 ≥40KG 400 500 80 120
400*600 ≥40KG 400 600 80 144
400*800 ≥40KG 400 800 80 192
500*500 ≥40KG 500 500 80 150
500*600 ≥40KG 500 600 80 180
500*800 ≥40KG 500 800 80 240
600*800 ≥40KG 600 800 80 288
600*1000 ≥40KG 600 1000 80 360
Advantages in CNC Milling​
Precision Machining​
Precision is crucial in CNC milling, and the custom vacuum chuck with vacuum clamping plate excels in this aspect. The even distribution of the vacuum - induced holding force across the entire surface of the workpiece ensures that it remains in the exact position required for milling operations. This eliminates any potential for workpiece movement or vibration, which could lead to inaccurate cuts or surface defects. For example, when milling intricate parts with tight tolerances, such as those found in the aerospace or medical device industries, the precision provided by this clamping system is invaluable.​
Versatility in Workpiece Materials​
CNC milling is used on a wide variety of materials, including metals, plastics, composites, and wood. The custom vacuum chuck with vacuum clamping plate can effectively hold all these materials. Its non - mechanical clamping method means that it can be used on delicate materials that are easily damaged by traditional clamping methods. For instance, when milling soft plastics or thin - walled metals, the gentle yet strong vacuum - based clamping ensures that the workpiece is held securely without causing any deformation or damage.​
Reduced Setup Time​
Setting up traditional clamping systems for CNC milling can be a time - consuming process. Multiple fixtures, bolts, and adjustments are often required. In contrast, the vacuum chuck and clamping plate system simplifies the setup. Once the vacuum system is installed and calibrated, all that is needed is to place the workpiece on the chuck and position the clamping plate on top. Activating the vacuum secures the workpiece in a matter of seconds. This reduction in setup time means that more production cycles can be completed in a given time frame, increasing overall productivity.​
Enhanced Surface Finish​
During milling, vibrations and workpiece movement can negatively impact the surface finish of the final product. The stable hold provided by the custom vacuum chuck and clamping plate system minimizes vibrations, resulting in a smoother surface finish. This is particularly important in applications where aesthetics and functionality are both critical, such as in the production of consumer electronics or high - end furniture.​
Applications in Different Industries​
Aerospace Industry​
In the aerospace industry, components need to be machined with extremely high precision. The custom vacuum chuck with vacuum clamping plate is used for milling parts such as turbine blades, aircraft engine components, and structural parts. The ability to hold complex - shaped workpieces securely and precisely is essential for ensuring the performance and safety of aircraft.​
Automotive Industry​
Automotive manufacturers use CNC milling to produce engine parts, transmission components, and custom - designed parts. The vacuum clamping system allows for quick and accurate machining of these parts. For example, when milling aluminum engine blocks, the even holding force of the vacuum chuck and clamping plate prevents warping, ensuring that the final product meets the high - performance standards of the automotive industry.​
Electronics Industry​
In the electronics industry, where miniaturization and precision are key, the custom vacuum chuck with vacuum clamping plate is extremely useful. It can securely hold small and thin - walled components made of materials like copper and plastics during milling operations. This allows for the creation of intricate circuit boards and precision - machined parts for electronic devices with high levels of accuracy.​
Custom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling MachineCustom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling Machine
Customization Options​
The Custom Vacuum Chuck with Vacuum Clamping Plate can be highly customized to meet the specific needs of different industries and machining requirements. The size and shape of the chuck and clamping plate can be tailored to fit the dimensions of the CNC milling machine and the typical workpieces. The material of the chuck and clamping plate can be chosen based on the type of workpieces to be held. For example, a soft - surfaced chuck and clamping plate may be used for delicate materials to prevent scratching, while a harder - wearing surface can be selected for heavy - duty metal machining. Additionally, the vacuum channels can be designed to optimize the suction force for specific workpiece shapes and materials.​
Custom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling MachineCustom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling Machine
In conclusion, the Custom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling Machines is a game - changing solution. Its innovative design, numerous advantages, wide range of applications, and customization options make it an essential tool for modern CNC milling operations. If you are looking to enhance the precision, efficiency, and versatility of your CNC milling processes, consider investing in this advanced clamping system.

Send your message to this supplier
Send Now

Custom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling Machine

Ask Latest Price
Product Detail
Brand Name :
HIE
Model Number :
MC03
Certification :
ISO
Place of Origin :
CHINA
MOQ :
1
Price :
100
Contact Supplier
Custom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling Machine
Custom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling Machine
Custom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling Machine
Custom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling Machine
Custom Vacuum Chuck with Vacuum Clamping Plate for CNC Milling Machine

Dongguan Hie Hardware Co., Ltd.

Verified Supplier
1 Years
guangdong, dongguan
Since 2002
Business Type :
Manufacturer, Seller
Main Products :
CNC Machining Parts, Rotary Damper, Gear Damper
Total Annual :
5000000-100000000
Employee Number :
100~200
Certification Level :
Verified Supplier
Discover similar products
View More

Find Similar Products By Category:

Supplier Homepage Products Vacuum Chuck Systems
MachineU China Products Tools & Hardware Machining Chuck
Contact Supplier
Submit Requirement