The essence of CNC machining, or Computer Numerical Control machining, lies in its subtractive
manufacturing approach, automatically eliminating material from raw stock based on computer
-generated instructions.
Typically, CNC machines fall into two categories: those that maintain the raw stock in a fixed
position while rotating the cutting tool, and those that rotate the raw stock while maneuvering
it against a stationary tool.
Numerous adaptations and hybrid methods exist, enabling certain machines to utilize both
techniques concurrently, facilitating the production of parts with complex features.
Product Details
CNC turning is a versatile machining process that can effectively work with various materials.
These materials include metals like aluminum, steel, brass, and titanium, as well as plastics
such as acrylic, nylon, and polycarbonate.
Common Materials | |
Name | Description |
Aluminum | High machinability and ductility, good strength-to-weight ratio. |
Stainless steel | High tensile strength, corrosion and temperature resistant. |
Mild steel | High machinability and weldability, high stiffness. |
Brass | Low friction, excellent electrical conductivity, golden appearance. |
Copper | Excellent thermal and electrical conductivity. |
Titanium | Excellent strength to weight ratio, used in aerospace, automotive and medical industries. |
POM | High stiffness, high accuracy, low friction, easy to machine. |
ABS | Common thermoplastic, impact resistant, easy to machine. |
Nylon | Excellent mechanical properties, thermal, chemical and abrasion resistant. |
CNC Turning Tolerances | ||
Limits for nominal size | Plastics | Metals |
0.5mm* to 3mm | ±0.1mm | ±0.05mm |
Over 3mm to 6mm | ±0.1mm | ±0.05mm |
Over 6mm to 30mm | ±0.2mm | ±0.10mm |
Over 30mm to 120mm | ±0.3mm | ±0.15mm |
Over 120mm to 400mm | ±0.5mm | ±0.20mm |
Over 400mm to 1000mm | ±0.8mm | ±0.30mm |
Over 1000mm to 2000mm | ±1.2mm | ±0.50mm |
Over 2000mm to 4000mm | ±2.0mm | |
*Please clearly indicate tolerances for nominal sizes below 0.5mm on your technical drawing. |
Typical Applications of CNC Turning
1. Sensor Parts 2. Auto Parts 3. Respirator Parts
4. Power Tools 5. Hydraulic Parts 6. Aircraft Parts
7. Dental Handpieces 8. Drone Parts 9. Motor Parts
10 .Bicycle Parts 11. Robotic Parts 12. Appliance Parts
Company Profile
FAQ's
1. What cosmetic standards do you guarantee?
Our commitment to quality includes standard deburring and edge-breaking procedures for all CNC
machined parts. Any critical edges requiring a sharp finish must be explicitly indicated in technical
drawings.
Surfaces are guaranteed to be free of defects such as scratches, dents, stains, blemishes, hanging
marks, and minor imperfections. Critical surfaces (primary (a) side, as specified in technical drawings)
will be void of mill steps and other marks.
For the secondary (b) side, minor hanging marks and up to 2 minor defects are deemed acceptable.
To enhance surface roughness, visual properties, and wear resistance, various post-processing and
finishing methods can be applied to CNC machined parts.
2. How much does CNC machining cost?
The cost of CNC machining is influenced by factors such as complexity, quantity, and lead time.
To obtain an accurate quote, we encourage you to submit a 3D CAD model, allowing us to provide
an interactive quote with design for manufacturability (DFM) feedback.
Leveraging proprietary software and automated fixturing processes, we eliminate upfront
non-recurring engineering (NRE) costs. This makes CNC machining cost-effective for quantities
as low as 1 to 200 parts. While prices may compare similarly or slightly higher than 3D printing,
CNC machining offers superior material properties and surface finishes.
3. A quick guide to CNC machining parameters
Most machining parameters are established by the machine operator during the generation of
G-code.
Build Size of CNC Machines:
CNC machines offer a notably large build area, especially when compared to 3D printers.
CNC milling systems can handle parts with dimensions up to 2,000 x 800 x 100 mm (78” x 32” x 40”).
CNC turning systems can machine parts with a diameter of up to Ø 500 mm (Ø 20’’).
Accuracy and Tolerances:
CNC machining enables the production of parts with high accuracy and tight tolerances.
Tolerances achievable with CNC machines can be less than half the diameter of an average human
hair, reaching ± 0.025 mm or .001’’.
If tolerance is not specified in the technical drawing, the operator typically machines the part with an
accuracy of 0.125 mm (.005’’).
Key Takeaways:
CNC machines excel in both build size and precision, making them suitable for a wide range of
applications.
Operators have the flexibility to set machining parameters based on the specific requirements of
the project.
Understanding the build size and achievable tolerances is crucial for designing parts that meet
precision and accuracy standards.