Customize CNC Machining Parts CNC Lathe Steel CNC Machining Part CNC
Precision Milling Service
CNC Machining, short for Computer Numerical Control Machining, encompasses various types of
machines that employ computer-controlled tools to subtract material from a workpiece.
This computerized control distinguishes CNC machining as a method that surpasses conventional
machining in terms of speed, precision, and accuracy.
Product Details
CNC machining materials are generally grouped into three primary categories: plastics, soft metals,
and hard metals. This classification includes materials such as aluminum, bronze, copper, ceramics,
plywood, steel, stone, wood, zinc, and various others.
Preference is often given to materials that are considered easy to work with and possess
advantageous properties compared to alternative options.
Common Materials for CNC Machining | |
Material | Properties |
Aluminum | 2024: Good fatigue resistance and strength; excellent toughness at moderate to high strength levels; improved fracture toughness |
6061: Excellent machinability, low cost, and versatility | |
7075: High strength, hardness, low weight, and heat tolerance | |
Stainless Steel | Excellent machinability and outstanding uniformity; good workability and weldability, high ductility and formability |
Steel Alloy | Mix of chromium, molybdenum, and manganese yields toughness, good torsional and fatigue strength |
Brass | Versatile and highly attractive copper/zinc alloy with warm yellow color accommodates severe forming/drawing |
Titanium | Excellent strength to weight ratio, used in aerospace, automotive, and medical industries |
Copper | High ductility and high electrical and thermal conductivity; develops attractive blue-green surface patina over time |
ABS | Excellent impact resistance, good mechanical properties, susceptible to solvents |
Nylon | Excellent mechanical properties, high toughness, poor moisture resistance |
POM | High stiffness, excellent thermal & electrical properties, relatively brittle |
CNC Machining Tolerances
Tolerances are not standardized across all processes and materials.
The final tolerances on your part depend on various factors, such as part size, design complexity,
the number and size of features, materials used, surface finish, and the manufacturing process
employed.
Once your order is confirmed, we conduct a Design for Manufacturing review to identify areas that
may need modification for better manufacturability.
It's helpful if you can specify which areas in your design have critical tolerances that must be met
and which can be adjusted, if necessary, to optimize production time and cost.
CNC Milling Tolerances | ||
Limits for nominal size | Plastics | Metals |
0.5mm* to 3mm | ±0.1mm | ±0.05mm |
Over 3mm to 6mm | ±0.1mm | ±0.05mm |
Over 6mm to 30mm | ±0.2mm | ±0.10mm |
Over 30mm to 120mm | ±0.3mm | ±0.15mm |
Over 120mm to 400mm | ±0.5mm | ±0.20mm |
Over 400mm to 1000mm | ±0.8mm | ±0.30mm |
Over 1000mm to 2000mm | ±1.2mm | ±0.50mm |
Over 2000mm to 4000mm | ±2.0mm | |
*Please clearly indicate tolerances for nominal sizes, below 0.5mm on your technical drawing. |
Specialist industries
1. Aerospace Components: Precision machining for the creation of intricate parts, ensuring
reliability and safety in aerospace applications.
2. Furniture: Crafting precise components for furniture, ranging from ornate designs to functional
pieces.
3. Medical Components: Manufacturing critical parts for medical devices and instruments, meeting
stringent standards for quality and accuracy.
4. Prototypes: Rapid prototyping for product development, allowing efficient testing and iteration
of designs.
5. Titanium Pieces: Machining of titanium components, known for its strength and durability,
often used in aerospace and medical applications.
6. Woodworking: Precision woodworking to create finely detailed and finished wooden components.
These applications showcase the versatility of CNC milling, making it a go-to technology for
industries that demand accuracy and complexity in their manufactured parts.
Company Profile
FAQ's
1. How much does CNC machining cost?
The cost of CNC machining hinges on factors such as complexity, quantity, and lead time.
For an accurate cost estimate, we recommend submitting a 3D CAD model to receive an
interactive quote along with design for manufacturability (DFM) feedback.
Thanks to our proprietary software and automated fixturing processes, upfront non-recurring
engineering (NRE) costs are eliminated. This makes CNC machining economically viable for
quantities ranging from 1 to 200 parts. While prices may align or slightly exceed those of 3D
printing, CNC machining offers superior material properties and surface finishes.
2. What's the general surface texture of CNC milled and turned parts?
In the realm of CNC machining, milled parts typically display a surface roughness of approximately
3.2μm (or 1.6μm for newer machines). In contrast, turned parts exhibit a finer surface texture with
a roughness of 0.8μm. Importantly, this finer surface finish in turning is achieved without the need
for adjusting machining speeds.
3. What are your tolerances for machined parts?
Our standards for machined parts encompass +.005”/- .005” local tolerances across most metal
geometries and +/- 0.010" for plastics. Notably, these tolerances may vary for larger parts,
particularly concerning flatness after heat treatment.
Achieving an "As Milled" finish for CNC parts necessitates a minimum surface finish of 125.
Fabricated parts adhere to a 0.010” dimensional tolerance and a 1° angular tolerance.
Tapped holes not explicitly marked as features in the CAD model may be machined according
to the specified diameters. Importantly, surface treatments, including anodization,
bead blasting, iriditing, powder coating, etc., will only be applied if explicitly paid for and acknowledged.