The optimal application of CNC machining is found in one-off manufacturing tasks and in
low-to-medium volume production scenarios, typically ranging from several hundred to 1000 parts.
For cost-effectiveness, particularly in the production of metal prototypes, CNC machining is highly
recommended. Additionally, when parts demand stringent tolerances, choosing CNC machining
becomes imperative for achieving precision.
Product Details
CNC machining primarily focuses on metals, encompassing a variety of alloys and steel types.
Key metals used include alloy steel, carbon steel, cast iron, stainless steel, aluminum, copper,
magnesium, and zinc.
In addition to metals, the CNC turning process exhibits versatility by accommodating plastic parts
and working with a diverse range of materials like ceramics, composites, thermoplastics, and
thermosets. This adaptability enables CNC turning to cater to a wide spectrum of manufacturing
needs across different industries.
The Most Popular Materials | |
Name | Characteristics |
Aluminum 6061 | Good strength-to-weight ratio, excellent machinability, low hardness |
Stainless Steel 304 | Excellent mechanical properties, resistant to corrosion & acid, relatively difficult to machine |
Brass C360 | High ductility, excellent machinability, good corrosion resistance |
ABS | Excellent impact resistance, good mechanical properties, susceptible to solvents |
Nylon (PA6 & PA66) | Excellent mechanical properties, high toughness, poor moisture resistance |
POM (Delrin) | High stiffness, excellent thermal & electrical properties, relatively brittle |
Surface Finishes | ||
Name | Applicable to | Machining marks |
As machined | Metals, Plastics | Visible, light surface scratches |
Smooth machining | ||
Fine machining | Metals | Slightly visible |
Polishing | Metals | Removed on primary surfaces |
Bead blasting | Metals | Removed for non-cosmetic, removed on primary surfaces for cosmetic |
Brushing | Metals | |
Anodizing Type II | Aluminum | |
Anodizing Type III | Aluminum | Visible under anodizing |
Black oxide | Copper, Stainless steel, Alloy steel, Tool steel, Mild steel | Visible |
Powder coating | Metals | Removed |
Brushed + electropolishing | Stainless steel | Removed on Primary surfaces |
Specialist Industries
CNC milling, renowned for its efficiency, accuracy, and the elimination of manual labor, finds
widespread application across diverse industries. Machine shops, offering critical services for
prototypes and full production runs, play a pivotal role in the manufacturing process.
Notably, the electronics industry heavily relies on CNC machines to produce electronic enclosures
and circuit supports. In the commercial sector, CNC cutting heads contribute to the creation of
affordable parts, reducing production costs and saving time.
The oil and gas industry utilizes CNC machines for the production of various components like drill
bits, cylinders, pins, rods, and valves. Similarly, CNC milling tools are indispensable in the medical
industry for creating implants, surgical equipment, and medical devices.
Finally, the aerospace industry benefits significantly from CNC machined parts, utilizing this
technology for the production of complex, customized components essential for aerospace
equipment.
Company Profile
FAQ's
1. How does you ensure the quality of my parts?
Upon confirmation of your order, a comprehensive Design for Manufacturing (DFM) review is
conducted to identify any potential issues that could impact the quality of your parts.
All incoming materials undergo thorough inspection and verification using a suite of testing
equipment. Final inspection reports are generated before shipment.
Additionally, we offer real-time sharing of inspection data, fostering collaboration to address
any quality concerns that may arise during production.
2. What are you shipping terms?
Our standard shipping terms are Ex Works (EXW) for both rapid prototyping and regular
production orders. This implies that once the goods have left our premises, the customer
assumes responsibility for shipping, customs clearance, and all associated fees.
For express shipments, we employ Delivered Duty Unpaid (DDU), where the client is
accountable for paying import duty upon the arrival of the goods at the destination.
3. Does you provide export molds?
Yes, we do provide export molds. It's essential to note that our tooling is designed to be
compliant with our Modular Unit Dies (MUD). This implies that the tools have a uniform base
size. Therefore, customers should be ready to receive tools of that size to ensure compatibility
with their machines.
4. Is CNC milling expensive?
Controlling the expenses associated with CNC milling is achievable through strategic measures.
By designing uncomplicated components and employing standard-sized tooling, you enhance the
likelihood of manufacturing a part with minimal costs.
Additional cost-saving tips in CNC machining involve incorporating internal corner radii, steering
clear of thin walls and sections, and favoring larger features over smaller ones.