CNC, an acronym for computer numerical control, defines the technology behind CNC machining,
where various machining processes are directed and controlled by a computer.
This computerized automation facilitates the production of parts with increased speed, accuracy,
precision, and the ability to achieve more complex geometries compared to manual machining
methods.
Additionally, CNC machining reduces the need for labor-intensive manual machining tasks that
would otherwise be carried out by humans. Although individuals are not physically machining each
part, their role is crucial in programming and operating the CNC machines, ensuring the seamless
execution of every operation.
Product Details
Properties of Aluminum
1. Excellent corrosion and chemical resistance
2. High strength-to-weight ratio
3. Good heat and electrical conductivity
4. Easily machined
5. Reflects heat and light
Common Aluminum Materials | |
No. | Properties |
Aluminum 6061-T6 | Aluminum 6061 (CNC) is the most popular aluminum alloy. It has good strength-to-weight ratio, excellent machinability and natural corrosion resistance. |
Aluminum 7075-T6 | Aluminum 7075-T6 (CNC) is an aerospace-grade material with excellent strength-to-weight ratio and strength and hardness comparable to steels. |
Aluminum 6060 | Alloy 6060 offers good strength, relatively good corrosion resistance and is suitable for decorative anodizing. |
Aluminum 6082 | Aluminum 6082 (CNC) has very similar composition and properties to 6061, with slightly higher tensile strength. Compliant with British Standards. |
Aluminum 5083 | Aluminum 5083 (CNC) is a strain hardening aluminum alloy with excellent corrosion resistance. Suitable for marine applications. Can be welded. |
Aluminum 6063 | Aluminum 6063 has good mechanical properties and can be heat treated. Suitable for aerospace applications. Can be welded. |
Aluminum 5052 | Aluminum 5052 is a strain hardening aluminum alloy with excellent corrosion resistance. Suitable for marine applications. Can be welded. |
Aluminum 2024 | Aluminum 2024 is a high-strength alloy with excellent fatigue resistance. Suitable for aerospace applications. |
Aluminum 7050 | Aluminum 7050 has excellent mechanical properties with good ductility, high strength, toughness and good resistance to fatigue. Suitable for aerospace applications. |
Aluminum Finishing and Post-Processing
Aluminum can also be anodized for additional surface protection and aesthetic finishes.
Name | Machining Marks |
Anodizing Type II | Reduced for non-cosmetic, removed on primary surfaces for cosmetic |
Anodizing Type III | Visible under anodizing |
Chromate conversion coating | Visible |
Electroless nickel plating | Reduced but visible |
As machined | Visible, light surface scratches |
Smooth machining | Visible, light surface scratches |
Fine machining | Slightly visible |
Polishing | Removed on primary surfaces |
Bead blasting | Removed for non-cosmetic, removed on primary surfaces for cosmetic |
Brushing | Reduced for non-cosmetic, removed on primary surfaces for cosmetic |
Powder coating | Removed |
Applications of CNC Aluminum Parts
CNC machining, as a versatile subtractive manufacturing method, plays a vital role across diverse
industries. Here are some key sectors where CNC machining is heavily utilized:
1. Aerospace: The aerospace industry relies on CNC machining to produce intricate and
high-precision components for aircraft and spacecraft, ensuring optimal performance and safety.
2. Automotive: CNC machining is integral to the automotive sector for crafting precise components,
contributing to the efficiency and reliability of vehicles.
3. Aviation: Similar to aerospace, the aviation industry benefits from CNC machining's precision in
manufacturing components that meet stringent safety and performance standards for aircraft.
4. Transportation: The broader transportation industry, including rail and maritime sectors, employs
CNC machining to fabricate robust and precise components that withstand challenging operational
conditions.
These industries showcase the widespread adoption of CNC machining, highlighting its indispensable
role in manufacturing processes where accuracy, consistency, and intricate detailing are essential.
Company Profile
FAQ's
1. What formats of the files can you accept?
We can accept most of the 3D file formats like SolidWorks (.sldprt)/ ProE(.prt) / IGES(.igs) /
STEP (.stp). We can also use 2D drawing (.pdf) or AutoCAD (.dwg) for quote against the parts
with simple structure. All the other files formats are not listed above but can be read in
AutoCAD/ProE/SolidWorks/ will be also fine for us.
2. What cosmetic standards do you guarantee?
Our commitment to quality includes standard deburring and edge-breaking procedures for all CNC
machined parts. Any critical edges requiring a sharp finish must be explicitly indicated in technical
drawings. Surfaces are guaranteed to be free of defects such as scratches, dents, stains, blemishes,
hanging marks, and minor imperfections.
Critical surfaces (primary (a) side, as specified in technical drawings) will be void of mill steps and
other marks. For the secondary (b) side, minor hanging marks and up to 2 minor defects are deemed
acceptable.
To enhance surface roughness, visual properties, and wear resistance, various post-processing and
finishing methods can be applied to CNC machined parts.
3. How much does CNC machining cost?
The cost of CNC machining is influenced by factors such as complexity, quantity, and lead time.
To obtain an accurate quote, we encourage you to submit a 3D CAD model, allowing us to provide
an interactive quote with design for manufacturability (DFM) feedback.
Leveraging proprietary software and automated fixturing processes, we eliminate upfront
non-recurring engineering (NRE) costs. This makes CNC machining cost-effective for quantities
as low as 1 to 200 parts. While prices may compare similarly or slightly higher than 3D printing,
CNC machining offers superior material properties and surface finishes.
4. How does compare to other suppliers on price?
While direct comparisons can be challenging, generally, We offers prices that are typically 25-45%
lower for plastic injection mold tools and CNC machined/turned parts when compared to suppliers in
North America and Europe.