CNC Machining Medical Parts CNC Machining Turning Parts CNC Machined
Aluminum Parts
In traditional machining, a skilled machinist manually operates a machine to remove or shape
metal based on specifications provided by designers and engineers, typically conveyed through
an engineering drawing or blueprint.
This process involves the use of turn wheels, dials, switches, chucks, vices, and various cutting
tools made of materials such as hardened steel, carbide, and industrial diamond.
Measurement instruments are then utilized to ensure the accuracy of all dimensions.
In contrast to this manual approach, CNC machining performs the same metal cutting, drilling,
milling, boring, grinding, and other metal forming and removal functions, but it relies on computer
numerical control instead of manual operation by a machinist.
It is automated, driven by code, and developed by programmers, offering precision consistently
from the first cut to the 500th. While traditional machining still has a place, CNC machining,
prevalent in digital manufacturing and low-volume production, allows for easy revisions and
alterations for modifications and different materials.
Product Details
CNC machining of aluminum offers distinct advantages that streamline and enhance the
manufacturing process.
Numerous aluminum grades can be efficiently worked with cutting tools.
Aluminum chips readily and is relatively malleable, resulting in machining speeds up to three
times faster compared to iron or steel.
Other benefits include:
1. Machinability
2. Corrosion resistance
3. Strength to weight ratio
4. Electrical conductivity
5. Anodization potential
6. Recyclability
Common Aluminum Materials | |
No. | Properties |
Aluminum 6061-T6 | Aluminum 6061 (CNC) is the most popular aluminum alloy. It has good strength-to-weight ratio, excellent machinability and natural corrosion resistance. |
Aluminum 7075-T6 | Aluminum 7075-T6 (CNC) is an aerospace-grade material with excellent strength-to-weight ratio and strength and hardness comparable to steels. |
Aluminum 6060 | Alloy 6060 offers good strength, relatively good corrosion resistance and is suitable for decorative anodizing. |
Aluminum 6082 | Aluminum 6082 (CNC) has very similar composition and properties to 6061, with slightly higher tensile strength. Compliant with British Standards. |
Aluminum 5083 | Aluminum 5083 (CNC) is a strain hardening aluminum alloy with excellent corrosion resistance. Suitable for marine applications. Can be welded. |
Aluminum 6063 | Aluminum 6063 has good mechanical properties and can be heat treated. Suitable for aerospace applications. Can be welded. |
Aluminum 5052 | Aluminum 5052 is a strain hardening aluminum alloy with excellent corrosion resistance. Suitable for marine applications. Can be welded. |
Aluminum 2024 | Aluminum 2024 is a high-strength alloy with excellent fatigue resistance. Suitable for aerospace applications. |
Aluminum 7050 | Aluminum 7050 has excellent mechanical properties with good ductility, high strength, toughness and good resistance to fatigue. Suitable for aerospace applications. |
Aluminum Finishing and Post-Processing
Aluminum can also be anodized for additional surface protection and aesthetic finishes.
Name | Machining Marks |
Anodizing Type II | Reduced for non-cosmetic, removed on primary surfaces for cosmetic |
Anodizing Type III | Visible under anodizing |
Chromate conversion coating | Visible |
Electroless nickel plating | Reduced but visible |
As machined | Visible, light surface scratches |
Smooth machining | Visible, light surface scratches |
Fine machining | Slightly visible |
Polishing | Removed on primary surfaces |
Bead blasting | Removed for non-cosmetic, removed on primary surfaces for cosmetic |
Brushing | Reduced for non-cosmetic, removed on primary surfaces for cosmetic |
Powder coating | Removed |
Applications of CNC Aluminum Parts
CNC machining stands as a cornerstone in subtractive manufacturing, playing a pivotal role in
numerous industries. Some of the most prominent sectors leveraging CNC machining include:
1. Aerospace: Precision and reliability are non-negotiable in aerospace applications.
CNC machining is crucial for producing intricate and accurate components for aircraft and
spacecraft, meeting the demanding standards of the industry.
2. Automotive: The automotive sector relies heavily on CNC machining for the fabrication of
precision parts, contributing to the efficiency, performance, and safety of vehicles.
3. Aviation: Similar to aerospace, the aviation industry benefits from CNC machining's precision
in crafting components that adhere to strict quality and safety regulations for optimal aircraft
performance.
4. Transportation: Beyond air and land, the transportation industry, encompassing rail and
maritime sectors, integrates CNC machining for the production of robust and precise components
that endure challenging operational conditions.
These industries showcase the versatility of CNC machining, where its capabilities are harnessed
to meet the stringent demands of manufacturing in sectors where precision, durability, and quality
are of utmost importance.
Company Profile
FAQ's
1. What are your tolerances for machined parts?
For machined parts, our tolerances typically adhere to +.005”/- .005” local tolerances across most
metal geometries and +/- 0.010" for plastics. It's important to note that these tolerances may vary
for large parts, especially concerning flatness after heat treatment.
For an "As Milled" finish, a minimum surface finish of 125 is maintained for CNC parts.
Fabricated parts come with a 0.010” dimensional tolerance and a 1° angular tolerance.
Tapped holes not explicitly designated as features in the CAD model may be machined to the
diameters specified.
Additionally, no surface treatments, such as anodizing, bead blasting, iriditing, powder coating, etc.,
will be applied unless expressly paid for and acknowledged.
2. Why choose CNC machining?
Opting for CNC machining brings forth speed, accuracy, and versatility. This manufacturing solution
stands out as it swiftly delivers end-use parts at any volume without the requirement for substantial
investments in hard tooling or costly set-ups.
3. Can make design drawings for me?
Unfortunately, we don't offer an independent product design service. However, for all approved
orders, we provide a Design for Manufacturing review. This involves collaborating with our clients to
enhance their 2D and 3D drawings, ensuring better manufacturability, resolving design conflicts,
and reducing production costs. Learn more about preparing your CAD drawings for manufacturing.
4. How long does a quotation take?
Typically, we aim to respond to Requests for Quotation (RFQ) within a few days of receipt.
In the event of any delays, rest assured that we will promptly notify you of the situation.