Turning Milling Spare Service CNC Machining Parts Manufactured Steel Parts

Titanium Machining Parts

While traditional machining involves a skilled machinist manually operating a machine to remove

or shape metal based on specifications from designers and engineers, CNC machining performs the

same metal cutting, drilling, milling, boring, grinding, and other metal forming and removal functions

with a crucial distinction — it employs computer numerical control rather than manual operation.

Traditional machining relies on tools such as turn wheels, dials, switches, chucks, vices, and cutting

tools made of materials like hardened steel, carbide, and industrial diamond. Measurements are taken

to ensure accuracy.

In contrast, CNC machining is automated and code-driven, developed by programmers.

It delivers consistent precision from the initial cut to subsequent repetitions, making it suitable for

digital manufacturing and low-volume production.

CNC machining's advantage lies in its flexibility for revisions and alterations, accommodating

modifications and different materials with ease. While traditional machining retains its place,

CNC machining has largely taken over in manufacturing, fabrication, and industrial production

due to its superior precision and automation.

Product Details

CNC machining encompasses a wide variety of materials, each requiring specific machining

parameters for optimal performance. The most common materials include:

1. Metal:
Metal is the predominant material in CNC machining, with the ability to cut various types, from

brass to nickel superalloys like Inconel. Applications range from injection molds to shafts and gears.

2. Plastic:
While injection molding is common for plastic parts, CNC machining is used for specific components

like ABS, nylon, and polycarbonate. Applications include valve bodies, bushings, and injection

molding prototypes.

3. Wood:
CNC routers are frequently employed for wood cutting, especially for decorative purposes like

furniture, window frames, and ornamental panels.

4. Foam:
Polyurethane foam, both closed and open-cell, finds application in CNC machining for creating

secure packaging, such as foam used in toolboxes for tool transportation.

5. Composites:
CNC machines are essential for processing abrasive composite materials like aramid, fiberglass,

and carbon fiber, commonly used in aerospace and marine components.

Post-processing and surface finishes for CNC machining

CNC-machined parts as they emerge from the machine often exhibit visible tool marks, a feature

that may not align with your specific part requirements.

Fortunately, there exists a multitude of post-processing techniques aimed at enhancing the surface

appearance and elevating attributes such as wear resistance, corrosion resistance, and chemical

resistance.

Methods like anodizing, bead blasting, and powder coating present viable options for refining the

final presentation of your custom parts, allowing you to achieve the desired surface quality and

performance characteristics.

Applications of CNC Machining

1. Aerospace & Aviation: Our proficiency in precision manufacturing aligns perfectly with the

stringent demands of the aerospace and aviation sectors, delivering components that uphold

reliability and performance in critical applications.

2. Automotive: From pivotal engine components to intricate systems, our established competence

in producing high-quality parts contributes significantly to the efficiency and safety of automotive

technologies.

3. Industrial Machinery: Our capabilities extend to crafting components that power industrial

machinery, ensuring robustness and precision to meet the diverse requirements of manufacturing

processes.

4. Consumer Electronics: We stand out in the production of components for consumer electronics,

actively contributing to the innovation and functionality of cutting-edge electronic devices.

5. Robotics & Automation: In the ever-evolving landscape of robotics and automation, our

precision components play a key role, enhancing the seamless operation and efficiency of robotic

systems.

6. Medical: Precision is paramount in the medical sector, and our purpose-designed components

meet the exacting standards of medical applications, driving advancements in healthcare technology.

Our steadfast commitment to excellence and in-depth knowledge within these specialized sectors

positions us as a reliable partner, ensuring that our components consistently meet the distinctive

requirements and standards of each industry.

Company Profile

FAQ's

1. How do I know my design will be kept confidential?

Rest assured, we are committed to maintaining the confidentiality of your design.

We are willing to sign and uphold any non-disclosure or confidentiality agreement.

Additionally, our factory strictly prohibits the taking of photographs of a customer's product

without explicit permission. Ultimately, our reputation is built on years of working with

numerous unique designs, ensuring that no proprietary information is ever disclosed to

third parties.

2. How does you ensure the quality of my parts?

Upon confirmation of your order, a comprehensive Design for Manufacturing (DFM) review is

conducted to identify any potential issues that could impact the quality of your parts.

All incoming materials undergo thorough inspection and verification using a suite of testing

equipment.

Final inspection reports are generated before shipment. Additionally, we offer real-time sharing

of inspection data, fostering collaboration to address any quality concerns that may arise during

production.

3. What cosmetic standards do you guarantee?

Our commitment to quality includes standard deburring and edge-breaking procedures for all CNC

machined parts. Any critical edges requiring a sharp finish must be explicitly indicated in technical

drawings.

Surfaces are guaranteed to be free of defects such as scratches, dents, stains, blemishes, hanging

marks, and minor imperfections. Critical surfaces (primary (a) side, as specified in technical

drawings) will be void of mill steps and other marks.

For the secondary (b) side, minor hanging marks and up to 2 minor defects are deemed acceptable.

To enhance surface roughness, visual properties, and wear resistance, various post-processing and

finishing methods can be applied to CNC machined parts.

4. How much does CNC machining cost?

The cost of CNC machining is influenced by factors such as complexity, quantity, and lead time.

To obtain an accurate quote, we encourage you to submit a 3D CAD model, allowing us to provide

an interactive quote with design for manufacturability (DFM) feedback.

Leveraging proprietary software and automated fixturing processes, we eliminate upfront

non-recurring engineering (NRE) costs. This makes CNC machining cost-effective for quantities as

low as 1 to 200 parts. While prices may compare similarly or slightly higher than 3D printing,

CNC machining offers superior material properties and surface finishes.