OEM Manufacturing Precision Cheap Stainless Steel CNC Machining Service
Custom CNC Machining Steel Parts
CNC Machining: A Versatile Solution for Custom Metal and Plastic Components
CNC machining represents the predominant subtractive manufacturing technology in contemporary
industrial processes.
It stands as an exceptionally flexible and robust method for the production of tailor-made metal
and plastic parts. Leveraging CAD models, CNC machines execute precise material removal from
solid blocks through a diverse range of cutting tools.
In essence, CNC machining yields components characterized by precise tolerances and remarkable
material properties. Its applicability spans from individual projects to low-to-medium volume production
runs (up to 1,000 parts), primarily due to its exceptional repeatability.
Nevertheless, it is important to acknowledge that CNC machining entails specific design constraints,
partly attributed to its subtractive nature, setting it apart from 3D printing.
Product Details
What are the Materials Used in CNC Machining?
CNC machining is a versatile process employed across a wide range of materials, each with its
own ideal machining parameters, including speeds and feeds. Here are some of the most common
materials used:
1. Metals
Metals are the most frequently machined materials, ranging from easily workable brass to robust
nickel superalloys like Inconel. CNC machining in metal finds application in various industries,
including the production of injection molds, shafts, and gears.
2. Plastics
While injection molding is the primary method for plastic part production, CNC machining is utilized
for specific plastic components. Common plastic materials include ABS (acrylonitrile butadiene styrene),
nylon, and polycarbonate.
Plastic CNC machining is suitable for valve bodies, bushings, and prototypes to assess part functionality
before investing in costly molds.
3. Wood
CNC routers are commonly employed for wood cutting, offering a cost-effective alternative to
metal-cutting CNC machines. Wood CNC machining is often used for decorative purposes,
such as crafting furniture, window frames, and ornamental panels.
4. Foam
Polyurethane foam, both closed-cell and open-cell varieties, is frequently used in CNC machining
applications. CNC routers can shape foam blocks to create custom packaging for high-value items,
such as toolboxes designed to securely transport tools.
5. Composites
CNC machines play a crucial role in processing composite materials like aramid, fiberglass, and
carbon fiber. These abrasive materials require precise machining to add fastener holes and trim
components in industries like aerospace and marine manufacturing.
Common Materials | |
Name | Description |
Aluminum | High machinability and ductility, good strength-to-weight ratio. |
Stainless steel | High tensile strength, corrosion and temperature resistant. |
Mild steel | High machinability and weldability, high stiffness. |
Brass | Low friction, excellent electrical conductivity, golden appearance. |
Copper | Excellent thermal and electrical conductivity. |
Titanium | Excellent strength to weight ratio, used in aerospace, automotive and medical industries. |
ABS | Common thermoplastic, impact resistant, easy to machine. |
Nylon | Excellent mechanical properties, thermal, chemical and abrasion resistant. |
PEEK | High-performance thermoplastic, very high strength, thermal and chemical resistant. |
Surface Finishes | ||
Name | Applicable to | Machining marks |
As machined | Metals, Plastics | Visible, light surface scratches |
Smooth machining | ||
Fine machining | Metals | Slightly visible |
Polishing | Metals | Removed on primary surfaces |
Bead blasting | Metals | Removed for non-cosmetic, removed on primary surfaces for cosmetic |
Brushing | Metals | |
Anodizing Type II | Aluminum | |
Anodizing Type III | Aluminum | Visible under anodizing |
Black oxide | Copper, Stainless steel, Alloy steel, Tool steel, Mild steel | Visible |
Powder coating | Metals | Removed |
Brushed + electropolishing | Stainless steel | Removed on Primary surfaces |
Specialist Industries
CNC machining is a go-to manufacturing process to get precision parts, whether for prototyping or
end-use production.
It is widely used throughout the aerospace, medical, automotive industries for its ability to rapidly
manufacture precise parts in production-grade materials, such as:
1. housings and enclosures
2. brackets
3. fixtures for manufacturing
4. gears and bearings
5. internal mechanical components
6. medical instrumentation
Company Profile
FAQ's
1. Can make design drawings for me?
We do not offer standalone product design services, but we do provide Design for Manufacturing
(DFM) reviews for all approved orders.
This means that we collaborate with our clients to optimize their 2D and 3D drawings, enhancing
manufacturability, resolving design issues, and reducing production expenses.
Learn more about preparing your CAD drawings for manufacturing.
2. What is the cost of CNC machining?
The cost is determined by factors like complexity, quantity, and lead time. To get an accurate estimate,
you can upload a 3D CAD model and receive an interactive quote with design for manufacturability
(DFM) feedback.
We do not charge any upfront non-recurring engineering (NRE) costs thanks to our proprietary software
and automated fixturing processes.
This means that even small quantities, ranging from 1 to 200 parts, are cost-effective. While prices may
be similar to or slightly higher than 3D printing, CNC machining offers superior material properties and
surface finishes.
3. Do you offer Quick-Turn CNC Machining?
Certainly! We provide rapid turnaround times for CNC machining, with the option for many parts to be
completed in just 3-4 days. We also offer an expedited service, and our dedicated team collaborates
closely with you to ensure your most urgent deadlines are met.