Non Standard Custom Copper Parts CNC Precision Parts Milling Metal Machining Part
CNC machining is a form of subtractive manufacturing that automatically removes material
from raw stock based on computer-generated instructions. Typically, CNC machines are
categorized into two types: one that keeps the raw stock stationary while rotating the cutting
tool, and the other that rotates the raw stock while moving it against a stationary tool.
Various adaptations and hybrids of these methods are employed to create parts with
complex features.
Product Details
Common Copper Materials | |
No. | Properties |
Copper C110 | Copper (C110) is a pure at 99.90% copper alloy, with universal for electrical applications high thermal conductivity and good corrosion resistance. |
Copper C101 | Copper (C101), 99.99% pure, is a copper alloy with excellent conductivity and high corrosion resistance and toughness. |
We specialize in the production of custom-made products and offer surface treatment services
tailored to meet our customers' specific requirements and industry standards.
Our comprehensive solutions are both efficient and cost-effective, making us a one-stop
destination with the capacity and capability to provide integrated services.
Name | Machining Marks |
As machined | Visible, light surface scratches |
Smooth machining | Visible, light surface scratches |
Fine machining | Slightly visible |
Polishing | Removed on primary surfaces |
Bead blasting | Removed for non-cosmetic, removed on primary surfaces for cosmetic |
Brushing | Reduced for non-cosmetic, removed on primary surfaces for cosmetic |
Powder coating | Removed |
CNC Machining Applications
1. Fasteners:
Essential components like screws, bolts, and nuts, required for joining and securing parts in
assemblies across industries, can be produced with CNC turning.
2. Valves and Valve Components:
CNC turning allows for the creation of valve bodies, stems, seats, and intricate components
utilized in fluid control systems.
3. Tooling Components:
Inserts, toolholders, and bodies used in machining operations to enhance efficiency and
accuracy can be precision-made with CNC turning.
4. Automotive Parts:
CNC turning is employed in the production of various automotive parts, including engine
components, pulleys, brackets, and specialized parts.
The adaptability of CNC turning machines makes them invaluable for the manufacturing
of a diverse range of parts, contributing to the efficiency and precision of various industries.
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FAQ's
1. Quick Reference to CNC Machining Parameters
CNC machining parameters, crucially determined during G-code generation by machine operators,
encompass the build size and accuracy of CNC machines, distinguishing them from 3D printers.
CNC milling systems offer a generous build area, capable of machining parts with dimensions up
to 2,000 x 800 x 100 mm (78” x 32” x 40”). On the other hand, CNC turning systems specialize
in machining parts with a diameter of up to Ø 500 mm (Ø 20’’).
CNC machining excels in delivering high accuracy and tight tolerances. These machines can
achieve tolerances finer than half the diameter of an average human hair (± 0.025 mm or .001’’).
In instances where technical drawings lack specified tolerances, operators typically machine parts
with an accuracy of 0.125 mm (.005’’).
2. Understanding CNC Machining Material Costs:
The cost of CNC machining materials is influenced by the selected material, with each material
carrying its own price tag based on unique physical properties. The variety of materials available
for CNC machining contributes to the diverse cost landscape.
For metal parts production, Aluminum 6061 emerges as the most cost-effective option.
If cost efficiency is paramount, ABS is the most economical choice. The ease of machining plays
a significant role in cost dynamics, exemplified by stainless steel. Its greater hardness relative
to aluminum increases machining complexity, resulting in a higher overall cost.
3. Benefits of CNC Machining:
CNC machining stands out for its numerous benefits, making it a preferred choice in manufacturing:
1. Speed: CNC machining provides a fast production process, allowing for the efficient creation of
end-use parts.
2. Accuracy: The precision and accuracy of CNC machining ensure high-quality, reliable parts that
meet stringent specifications.
3. Versatility: CNC machining is highly versatile, capable of handling a diverse range of materials
and intricate part designs with ease.
4. Cost-Effective: One of the key advantages is its cost-efficiency. CNC machining eliminates the
need for costly hard tooling and elaborate setups, making it a cost-effective solution for various
production volumes.