DME Overmould Flange Motor Support Flange Motor L Overmolding Base Flanges Crimper R L

1. Over Mould Specifications

Pictures Presentation


2. Mould Engineering
Our engineers uses DFM/PFM for all of parts from molds to production, the molds design we will usually uses Mold flow simulation review, from mold base, steel, electrode, runner system the whole process inspection and report. Especially, the mold base, steel, runner system we asked details certificated before machining, during machining, our engineer is strictly check the process to ensure each of stages parts perfect.

3. Over Mould Information
Overmould is the process in which one thermoplastic material is moulded onto a second material to produce a single part. The injection overmoulding process is done by employing two separate moulds that will bond two different materials to form a part with aesthetics and functional appeal. • Cost and Time: Overmoulding eliminates secondary operations, assembly, extra material and labor.
• Design: Overmoulding allows for more flexibility in design opportunities.
• Materials : Wide ranges of hard and soft thermoplastic materials can be overmoulded in an array of textures.
• Lifespan of Product: Overmoulding is a good option for parts that may need to be waterproof, airtight or more resistant to shock and vibrations.
• Safety: Overmoulding improves gripping areas, more shock resistant, and eliminates rough edges for more comfort and ease of use.
• Aesthetics: Overmoulding offers more pleasing shapes with more style and color choices.

3. Quality provided
Our quality team is strictly complying with ISO system procedure to control each of stages process. If our customers have any special requirement, our engineer team will consult with you priority to fix agreement specification to ensure product tolerance meet you.

4. Order Processes
◆ RFQ Quotation ======= ◆ POn ======= ◆ DFM ======= ◆ Mold Design
◆ Design Approved ======= ◆ Steel Ordering =======◆ Machining
◆ Mold Trial ========◆ Sample Approved =======◆ Texture =======◆ Delivery

5. Questions & Answers:

1. How many molds could you make every month?
   35-40 SETS


2. How about the largest mold you ever made?
   1400mm*1100mm*1000mm and 10 tons


3. How about the tolerance?
   Mold tolerance 0.005 mm, Product tolerance 0.02 mm


4. What’s the percentage of automobile molds you made, what’s the brands?
   About 40% of total molds are for automobile.
   TOYOTA, HONDA, JAGUAR, BMW and BUICK.


5. Have you ever made over mold? What kind of materials you use?
   We have good experience in over mold of ABS+PC,PA+TPE,ABS+TPE,TPE+TPE.


6. How about the steel you usually use?
   We only use raw materials with good quality and origin certificate.
   We use steel of P20, P20H, 718H, NAK80, 1.2311, H13, 1.2344, 420SS, S136, S-7 and 1.2767. They are all from famous suppliers, such as LKM, ASSAB, THYSSEN and DAIDO.


7. How about the standard components you use?
   We only use standard components from brand supplier like LKM, DAIDO, HASCO, DME.

If you have any questions, pls go ahead and contacts us, we are very pleased to show our price to you. Hope to hear from you soon. Thank you!