Transparent Smart Doorbell Button (1*4)
No.23675 & 23676-B
Description:
Double Injection Molding, also known as two-shot molding, is a manufacturing process used by our company to produce high-quality plastic parts. It involves injecting two different materials into a single mold, resulting in a finished product with two distinct colors or materials. One of the key characteristics of Double Injection Molding is its ability to create complex and intricate designs. By combining two materials with different properties, we can achieve enhanced functionality and aesthetics in the final product. This process also eliminates the need for secondary assembly or bonding, reducing production time and costs. Another advantage of Double Injection Molding is improved part strength and durability. The two materials used can have complementary properties, such as a rigid material for structural support and a soft material for cushioning or grip. This combination enhances the overall performance and longevity of the product. Furthermore, Double Injection Molding offers excellent design flexibility. It allows for the creation of multi-material components with varying textures, finishes, and colors. This versatility opens up a wide range of possibilities for product customization and differentiation. In summary, Double Injection Molding is a sophisticated manufacturing technique that enables the production of complex, durable, and aesthetically pleasing plastic parts. Its ability to combine different materials in a single mold offers enhanced functionality, design flexibility, and cost efficiency. |
Application:
consumer electronics
3C accessories
Daily necessities
Precision injection molded housing
mobile phone accessories
tablet accessories
hanging ornaments
decoration
Features:
Custom mold base P/N: FCI2330.609080.
General plastic mold standard LKM in China
Type | Two-plates mold | |
Injection/runner type | Hot runner | |
Part material | PC/TPU | |
Gate | Side gate+pin point gate (hot runner turns to cold runner) | |
Features | 2k mold | |
Size | Length | 230 |
Width | 390 | |
Height | 336 | |
The mold net weight is 145 kg, fits 120T 2k machine. The molded part size is 28.36 X32.16 X11.6mm, and the part weight is about 0.5g for one shot/1.3g for two shots. | ||
A surface polished to SPI-A1; harden the cavity and core with S136 to have higher hardness and anti-wearing performance. Hardening and tempering at different temperatures greatly improve the strength and anti-fatigue performance of the mold, with the tool life up to 500k shots |
Advantage:
Our company specializes in the production and manufacturing of Double Injection Molding (DIM) molds, which offer several advantages in the manufacturing process. DIM is a technique that allows for the creation of complex and multi-material products in a single molding cycle. This process involves injecting two different materials into a single mold, resulting in a finished product with enhanced functionality and aesthetics. Advantages of Double Injection Molding: Enhanced Design Flexibility: Double Injection Molding enables the production of intricate designs and complex geometries that are difficult to achieve with traditional molding techniques. This allows for the creation of products with unique shapes, textures, and patterns. Improved Product Quality: By combining two different materials, Double Injection Molding enhances the overall quality and performance of the final product. It allows for the integration of different properties, such as hardness, flexibility, and color, into a single component, resulting in a more durable and visually appealing end product. Cost Efficiency: Double Injection Molding eliminates the need for secondary assembly processes, as multiple materials can be molded together in a single cycle. This reduces production time and labor costs, making it a cost-effective solution for manufacturing complex parts. Waste Reduction: With Double Injection Molding, there is minimal material waste as the two materials are precisely injected into the mold. This reduces material costs and contributes to a more sustainable manufacturing process. Versatility: Double Injection Molding can be applied to a wide range of industries, including automotive, electronics, consumer goods, and medical devices. It offers versatility in terms of material selection, allowing for the combination of different materials with varying properties to meet specific product requirements. |
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