Metal Tube/Pipe Processing Laser 1000W 2000W 3000W Cutter CNC Fiber Laser Tube Cutting machine
Brief introduction of fiber laser tube cutting machine,
1. Laser cutting principle
Laser cutting is to radiate high-intensity laser to the surface of material, through the interaction between laser and material, the cut object is melted or vaporized, and the cut object is cut by the aid of high-speed air flow.
2. Laser cutting features and advantages
2.1 the tube cutting machine can cut all kinds of pipe, which greatly saves cost and space. The processing range is wide, and the pipes of different diameter and length can be processed. The electric rotating shaft is adopted, the speed is adjustable, and the operation is convenient, and it has the characteristics of low noise, high speed and high precision; It is the best choice for professional pipes and tubes to cut the intersecting line.
1. It can cut several cylindrical intersecting line holes with different directions and diameters on the main pipe to meet the conditions of vertical intersection of branch axis and main axis eccentric and non eccentric (the main branch pipe is circular pipe).
2. The end of the cylinder intersecting line can be cut at the end of the branch pipe, which meets the conditions of the vertical intersection and oblique intersection of the branch axis and the main axis eccentric and non eccentric.
3. Can cut various shapes on the wall of the pipe; It can cut the inclined end face at the end of the circular pipe.
4. The end of the branch pipe intersecting with the annular main pipe can be cut (the main branch pipe is round pipe); Can cut various shapes on the square tube surface.
5. The cutting surface is smooth and free of burr.
6. The laser cutting head will not contact the material surface and will not scratch the workpiece.
7. The slit is the narrowest, the heat affected area is the smallest, the local deformation of the workpiece is very small, and there is no mechanical deformation.
8. It can process any shape, pipe and other special-shaped materials.
2.2 the laser only needs electric energy when it is running, and does not need to generate additional gas of the laser, and has the lowest operation and maintenance cost;
2.3 the fiber laser adopts semiconductor modular and redundant design, and there is no optical lens in the resonator, and does not need the start-up time. It has the advantages of no adjustment, maintenance and high stability, which reduces the cost of accessories and maintenance time. This is incomparable to the traditional laser;
2.4 the optical transmission of the whole machine is optical routing, without complicated optical guide system such as reflector, simple optical path, stable structure and maintenance free of external optical path;
2.5 the cutting head contains protective lenses, collimators, focusing glasses and other precious consumables, which consume little;
2.6 optical fiber export makes the design of mechanical system very simple and easy to integrate with robot or multi-dimensional workbench;
3. CNC Control system
The CNC cutting software, which is made by Shanghai Baichu, has graphical interface and convenient operation. The professional cutting control software can design various graphics and characters at will, and can be processed in real time. It supports CAD, CorelDRAW and other professional drawing software. It has the powerful functions of programming, layout, text processing and process setting, which improves the management and utilization of pipe to the maximum extent. The cutting software has the following functions and characteristics:
3.1 import, micro connection, cutting sequence, optimized cutting path and optimized speed, etc.
3.2 improve the utilization ratio of pipe: it can realize the arrangement of parts clearance, embedded layout in parts, symmetrical overturning arrangement of parts, rotating arrangement of parts and avoiding overlapping and collision of shape.
3.3 sharp angle processing: internal / external angle processing, which can be automatically recognized and set.
3.4 powerful character processing function: can process solid words into hollow words.
3.5 cutting efficiency of common edge section is optimized to improve the utilization rate of pipe
Main components,
Name | Brief description | Brand of country |
Fiber Laser source | 1000W | MAX/Raycus/IPG |
Autofocus cutting head | Raytools Special cutting head for optical fiber | Raytools |
Dedicated cooling system | Double circulation system, heat exchange titanium tube, over temperature alarm, flow protection, water level protection fiber laser special cooling water tank | Wuhan Hanli
|
Mechanical transmission system | Taiwan Hiwin high-precision high-speed rail Taiwan T-Win rack and Pinion (helical) | Taiwan Hiwin Taiwan T-Win |
Deceleration system | Shimpoo Flange reducer in Japan | Japan |
Proportional Valve | NNT | Japan |
Electrical installation | schneider | France |
Tracking sensor system | High precision automatic induction, accuracy 0.1 mm | Cypcut Shanghai |
Slag discharge device | Standards | The manufacturer |
Computer System | Special Industrial Control Computer for laser | Taiwan Yanxiang |
X-AXIS SERVO unit | 1800W servo | Fuji, Japan |
W-AXIS SERVO unit | 1800W servo | Fuji, Japan |
Z-AXIS SERVO unit | 400W servo | Fuji, Japan |
Cutting software | Professional CNC cutting software | Cypcut Shanghai |
I / O card | 32 points | Cypcut |
Voltage Regulator | China | |
Cutting machine | Precision Gantry | Manufacturer |
X/W axle precision | ±0.02mm/m | |
Max. free running speed | 80m/min | |
Voltage | 380V/50HZ 3Ph | |
Min. diameter of Chuck | D20mm | |
Max. diameter of Chuck | D230mm (230*230) | |
Max. traveling | 6000mm | |
Tail stock | 200mm | |
Front Chuck | Pneumatic/Servo centering | |
Back Chuck | Pneumatic/Servo clamping |