Upper-Roller Universal CNC Hydraulic 3-Rollers Sheet Metal Bending Rolling Machine
Discription of this Plate Rolling machine,
The machine is a kind of hydraulic 3-roller Sheet Rolling machine, which is for rolling the plate to the round shape.
To pre-bend though the upper roller horizontal movement;
There is a relative displacement to the lower rollers. The motor and reducer drives the two lower rollers when rounding. Due to the elevation of the lower rollers is constant, so it's convenient to feed and operate.
The toppling rack is hydraulic type design.
Structure and main parts,
This equipment composed of work frame , upper roll device , main drive device, down roll device, side roll device, overturn device ,hydraulic system(parts) , electricity system(parts), and lubricate device .
Upper roll device:
The up roller gear drive from the main for turning, the ends of the SP-1 bearing support, drive-side through the flat key, off the main drive gear and connect the device to transfer torque, tip-side with the protection of Steel . The material of the up roller is 42CrMo, heat hardening is HB220-300.
main drive device:
By the Hydraulic motor, three speed reduction gear, transmission torque to the up roller. This device include motors and speed reduction gear box. Power supply is according to customer's requirement
Down roller device:
Down roller supports under the bearing, the bearing housings on both sides of the rack mounted inside the track, the bottom of the piston and cylinder connected. Bearing in the liquid under pressure can rise and fall along the rail, according to the size of the thrust rod, steel plate under the roller clamping force required by the hydraulic system pressure control valve be adjusted. Addition of the down lower rollers can roll adjustment, improve the accuracy of product under the same material as the roll quality alloy steel 45#, heat treatment hardening is HB220-300
Side roller device:
Side of the roller bearing in the radial bearing pedestal, bearing on both sides of the rack mounted inside the track, the bottom of the piston and oil cylinder connected. Bearing in the liquid under pressure, can be tilted up and down along the rail, the size of the piston rod of the thrust force according to the needs of steel plate by the hydraulic system pressure control valve be adjusted. The side roll quality alloy steel, heat treatment hardening is HB220-280.
Overturn device:
Overturn device through the oil cylinder , hinges torn off and driving overturned on a roller bearing aircraft overturned in order to remove products.
Technical Data,
Max width of roll board | W11S-16x2500 |
The length of working rolls | 2500mm |
Max thickness of plate | 16mm (Yielding Limit of Steel Plate 245Mpa) 12mm ( stainless steel plate) |
Max. Thickness of pre-bending | 12mm(Yielding Limit of Steel Plate 245Mpa) 10mm (Stainless steel plate) |
Up roll diameter | Φ300mm |
Down roll diameter | Φ165mm |
Distance between two down rolls | 270mm |
Drive speed | 4.5m/min |
Main motor | 15KW |
Hydraulic motor | 5.5KW |
Move motor | 1.5KW |
Dimensions | 5000*1550*1750mm |
Weight | 9000kg |
PLC | Omron |
Hydraulic system | Yuken, Japan |
Electrical elements | Siemens, German/ Schneider, France |
Deatailed components:
1. Main power:Siemens Electrical
2. Main electronic elements: Siemens Germany or Schneider France;
3. Axletree:Double-row self-aligning bearing
4. Main motor: Siemens made in China
5. Programmable logic controller PLC:OMRON, Japan
6. Hydraulic valves: YUKEN,Taiwan
7. Gear pump: made in China TaiWan ;
8. Work Roller:Material of work roller with 42CrMo Alloy steel.
9. Digital display system: Delta Touch Screen
10 Transducer:OMRON,Made in Japan
11. Automatic lubrication system:Sino-Japanese joint,which has block alarm
Main Characteristics
Specifications of W11S Series,
Specif ication | On roll ease pres sure | Max imum t hickness | Bo ard incr ease m) | The roll dia meter m) | Un der the roll dia meter m) | Center distance (Mm) | Motor (kw) | |||
End so ng m) | Ce ntral m) | Dri ving | Oil use | Mo bile use | ||||||
W11S -15*2000 | 75 | 12 | 15 | 2000 | 255 | 150 | 245 | 7.5 | 4 | 1.1 |
W11S -14*2500 | 75 | 10 | 14 | 2500 | 270 | 150 | 245 | 7.5 | 4 | 1.1 |
W11S -13*3000 | 75 | 9 | 13 | 3000 | 290 | 150 | 245 | 7.5 | 4 | 1.1 |
W11S -16*2500 | 100 | 13 | 16 | 2500 | 300 | 165 | 270 | 15 | 5.5 | 1.5 |
W11S -16*3000 | 100 | 11 | 16 | 3000 | 325 | 165 | 270 | 15 | 5.5 | 1.5 |
W11S -20*2500 | 130 | 16 | 20 | 2500 | 330 | 180 | 300 | 15 | 5.5 | 2.2 |
W11S -18*3000 | 130 | 14 | 18 | 3000 | 350 | 180 | 300 | 15 | 5.5 | 2.2 |
W11S -22*2500 | 160 | 18 | 22 | 2500 | 360 | 200 | 330 | 18.5 | 7.5 | 2.2 |
W11S -20*3000 | 160 | 16 | 20 | 3000 | 375 | 200 | 330 | 18.5 | 7.5 | 2.2 | |
W11S -18*3500 | 160 | 14 | 18 | 3500 | 390 | 200 | 330 | 18.5 | 7.5 | 2.2 | |
W11S -24*2500 | 190 | 21 | 24 | 2500 | 380 | 220 | 360 | 22 | 7.5 | 4 | |
W11S -22*3000 | 190 | 19 | 22 | 3000 | 400 | 220 | 360 | 22 | 7.5 | 4 | |
W11S -20*3500 | 190 | 16 | 19 | 3500 | 410 | 220 | 360 | 22 | 7.5 | 4 | |
W11S -30*2500 | 230 | 25 | 29 | 2500 | 410 | 235 | 380 | 30 | 11 | 4 | |
W11S -27*3000 | 230 | 22 | 27 | 3000 | 425 | 235 | 380 | 30 | 11 | 4 | |
W11S -25*3500 | 230 | 21 | 25 | 3500 | 440 | 235 | 380 | 30 | 11 | 4 |
W11S -20*3000 | 160 | 16 | 20 | 3000 | 375 | 200 | 330 | 18.5 | 7.5 | 2.2 | |
W11S -18*3500 | 160 | 14 | 18 | 3500 | 390 | 200 | 330 | 18.5 | 7.5 | 2.2 | |
W11S -24*2500 | 190 | 21 | 24 | 2500 | 380 | 220 | 360 | 22 | 7.5 | 4 | |
W11S -22*3000 | 190 | 19 | 22 | 3000 | 400 | 220 | 360 | 22 | 7.5 | 4 | |
W11S -20*3500 | 190 | 16 | 19 | 3500 | 410 | 220 | 360 | 22 | 7.5 | 4 | |
W11S -30*2500 | 230 | 25 | 29 | 2500 | 410 | 235 | 380 | 30 | 11 | 4 | |
W11S -27*3000 | 230 | 22 | 27 | 3000 | 425 | 235 | 380 | 30 | 11 | 4 | |
W11S -25*3500 | 230 | 21 | 25 | 3500 | 440 | 235 | 380 | 30 | 11 | 4 |
W11S -33*2500 | 270 | 28 | 33 | 2500 | 430 | 250 | 400 | 30 | 11 | 4 | |
W11S -30*3000 | 270 | 25 | 30 | 3000 | 450 | 250 | 400 | 30 | 11 | 4 | |
W11S -28*3500 | 270 | 23 | 28 | 3500 | 470 | 250 | 400 | 30 | 11 | 4 | |
W11S -25*4000 | 270 | 20 | 25 | 4000 | 490 | 250 | 400 | 30 | 11 | 4 | |
W11S -36*2500 | 320 | 30 | 36 | 2500 | 460 | 260 | 420 | 37 | 15 | 5.5 | |
W11S -32*3000 | 320 | 28 | 32 | 3000 | 480 | 260 | 420 | 37 | 15 | 5.5 | |
W11S -28*3500 | 320 | 25 | 28 | 3500 | 500 | 260 | 420 | 37 | 15 | 5.5 | |
W11S -26*4000 | 320 | 22 | 26 | 4000 | 520 | 260 | 420 | 37 | 15 | 5.5 |
W11S -40*2500 | 380 | 35 | 39 | 2500 | 500 | 275 | 460 | 45 | 22 | 5.5 | |
W11S -35*3000 | 380 | 32 | 35 | 3000 | 510 | 275 | 460 | 45 | 22 | 5.5 | |
W11S -32*3500 | 380 | 28 | 32 | 3500 | 530 | 275 | 460 | 45 | 22 | 5.5 | |
W11S -30*4000 | 380 | 25 | 30 | 4000 | 550 | 275 | 460 | 45 | 22 | 5.5 | |
W11S -43*2500 | 430 | 40 | 43 | 2500 | 520 | 290 | 500 | 55 | 22 | 7.5 | |
W11S -38*3000 | 430 | 35 | 38 | 3000 | 540 | 290 | 500 | 55 | 22 | 7.5 | |
W11S -36*3500 | 430 | 30 | 36 | 3500 | 560 | 290 | 500 | 55 | 22 | 7.5 | |
W11S -32*4000 | 430 | 28 | 32 | 4000 | 580 | 290 | 500 | 55 | 22 | 7.5 |