Profile metal tube/pipe CNC Fiber Laser Cutting machine with automatic loading manipulator

Description of Tube Laser cutting machine,

Tube Laser Cutting Machine integrates optical, mechanical and electrical technology into one machine, which adopts laser technology, computer control technology and high-performance CNC laser power system.

This Tube Laser Cutting Machine is capable of processing all kinds of Tube/Pipe metal with high speed and efficiency. The maximum size of pipes that can cut is round pipes Ф220mm, square pipes 160mmx160mm, with the thickness 12-14mm, length 6000mm -9000mm. The products will have smooth edge with high quality surface finish, small kerf width and little heat effect. The machine is especially suitable for cutting metal pipes.

Part of Functions and Features,

• High rigidity machine body, long machine’s life.

• Total pneumatic rotary clamp, one key centering, high clamp speed.

• Changeable diameter support system, can realize assist loading and support, can increase cutting accuracy.

• Real time offset compensation, convenient pipe clamp, high accuracy of pipe punch cutting.

• Corner cutting control software, high quality corner cutting.

• Optional 3D nest software, can cut angle iron and channel iron and other pipes.

• Optional weld bead testing function, weld beam any angle avoid cutting.

Composition of Tube Laser cutter,

1) Laser source: Fiber laser source IPG/Raycus 3000W

2) Raytools/WSX/Precitec Fiber-optical laser cutting head (auto focus laser head)

The Laser cutting head adopts German technology, equipped with QBH fiber output connector, special optical lens, sealed accurate focus adjusting method, and fast capacity transducer with minimum cutting gap 0.2mm, which could increase cutting speed and reduce gas consumption.

3) Machine tool

The machine adopts gantry structure, beam and bed are in a single process with high precision, good rigidity, smooth operation.

Machine base: The base uses the high quality welded tube and frame structure, through professional welding, secondary aging treatment, large precise gantry milling machine, precision machining, these designs and processing methods ensure the excellent shock resistance, high rigidity and stability of the machine.

Deslagging system: The blanking collector is arranged at the lower part of the bed, which can remove waste and collect small parts during the cutting.

Dust removal system: The work platform uses the dust collection design to remove the dust and exhaust gas.

4) Transmission System

The Laser cutter adopts gantry double driving structure and high damping machine tool bed, Imported AC servo system and driver system, imported gear and rack transmission, linear guide track for guiding, to ensure the high speed, high precision and high reliability of the machine.

5) Control System

Fiber laser cutting system includes laser cutting process, normal stock layout function and laser processing control. It mainly has drawing process, parameters setting, user-defined cutting process edit, stock layout, route planning, simulation and cutting control. The cutting power could be adjusted with the cutting speed. The individual pull in and pull out speed could be set. It also has material process library, which could save all the process parameters for the same material.

6) Automatic pneumatic clamp system

■ Wireless handheld control box, clamp claw one key loose and clamp.

■ Two banks rollers, more well-distributed clamp force, with higher accuracy when cut small pipe.

■ Pneumatic clamp, great and stable holding force, pipe does not loose and slip.

■ 220mm total pneumatic clamp, total pneumatic clamp, does not need to change claws, easy to operate.

■ Double automatic centering clamp, fast speed clamp for rectangle and oval pipes. The abnormal shape pipe needs special clamp claws.

7) Red Light Indicating System

The coaxial red light is used as the indicator to make it simple to adjust optical system and more accurate to posit working point.

8) Cooling System

The water cooling system is equipped and the temperature could be indicated. The water cooling system would start working automatically when the temperature is higher than the preset value and stop working automatically when the temperature is below the preset value.

9) Exhaust Fan

The centrifugal blower remove the dust to maintain a good working environment and reduce the harm to personnel safety and equipment.

10) Rotary Clamp

Rotary clamp can maximum hold round pipe Ф20mm-Ф220mm, square pipes 20mmx20mm- 160mmx160mm, with thickness 12mm, length 6000mm. Material supporting device can be kept stable for a long time to work.

Main technology parameters,