Smart Flexible All-Servo CNC bending Center CNC Multi edges folding machine

Brief of the machine:

Intelligent flexible bending center is a high-tech product developed and produced for the sheet metal industry to improve production efficiency, reduce labor intensity and improve corporate image,

The equipment has:

*Industrial 4.0 architecture, which can be upgraded smoothly;

*Fast speed;

*Workpiece rapid prototyping, high consistency;

*Low power consumption;

*Simple daily maintenance and low cost;

*High degree of automation, simple operation and low requirements for labor;

*There is no need for more molds making, and complex workpiece shapes (right angles, non right angles, etc. folded up or down) are designed at will and produced at any time;

*It is applicable to a wide range of materials, mainly stainless steel, cold rolled plate and aluminum plate;

*Compatible with various loading and unloading methods: manual loading and unloading, truss robot loading and unloading, mechanical arm loading and unloading are optional;

*The intelligent bending center has rich software and hardware interfaces, which can connect with the conventional manipulator on the market. The specific selection can be selected according to the actual needs of the demander;

*The control system realizes 9 axes (11 axes) concurrent linkage in the true sense, with smooth bending action and high mechanical operation coordination;

*Intelligent flexible bending center eccentric load detection system, eccentric load follow-up system and thick plate detection system can effectively protect the machine, protect the workpiece and reduce the waste of workpiece;

*The cloud operation and maintenance management system can monitor the machine operation in real time;

*Friendly man-machine interface, easy to understand and flexible programming;

*For the workpiece with non-standard size, different positioning benchmarks can be selected according to the shape of the workpiece, and the shearing error of the plate can be controlled on the first bending edge to ensure the dimensional accuracy after forming.

Introduction to main modules of the whole machine,

1. Machine frames:

* After accurate finite element stress analysis, the machine frame adopts stable circular radiation triangular interconnection design, and high-grade casting materials QT500-7 and HT250 are selected after strict material analysis.

* The machine frames adopt high-precision temperature control furnace, carries out the regenerative heat treatment process according to the corresponding temperature curve of the material, and then carries out the full frequency vibration aging treatment for sufficient time to release the internal stress.

* The installation surfaces and holes of the fuselage guide rail, lead screw, positioning turntable and transmission mechanism are clamped and processed at one time by a large CNC floor boring machine.

* Different fixtures are designed for different workpieces, and high-precision multi axis machining center is used to process the workpieces to ensure the consistency of accuracy before and after clamping.

* For weldments, no matter large or small, carbon dioxide shielded welding is adopted in the whole welding process, and the full welding process is adopted at the welding position.

* For each workpiece, a high-precision dial u meter is used to accurately measure each workpiece.

2. Servo system:

The pure electric servo full closed-loop system is adopted, and the system supports 16 axis concurrent linkage at most. Actually, 9-axis (11 axis) is used, which is the real 9-axis (11 axis) concurrent linkage.

3. Feeding system: (multiple schemes can be selected)

The suction cup feeding mode has obtained the patent of utility model, which is simple, convenient, easy to operate and safe.

4. Worktable: negative pressure suction cup loading and unloading system, which can rotate 360 ° at will.

5. Eccentric load detection system

6. Eccentric load servo system

7. Plate thickness detection system

8. Operation and maintenance cloud management interface:

The mobile phone applet can be used to monitor the operation status of the equipment anytime and anywhere, understand the actual operation status of the equipment, and count the number of production workpieces in various periods.

9. Programming software:

It is easy to learn and displays the shape of the edited workpiece in real time. The self inspection system can predict whether the edited program is correct in advance, avoid workpiece waste and effectively protect the equipment.

10. CNC Operating system:

Adopting the intelligent bending numerical control system developed jointly, which runs on the operating system above Microsoft windows7.