Fully Automatic Sulfuric Acid Diluter With High Dilution Accuracy

Introduction to fully automatic sulfuric acid dilution system
The fully automatic sulfuric acid diluter is an advanced equipment that achieves precise control of the sulfuric acid dilution process through an automatic control system. The equipment includes main components such as diluters, acid storage tanks, metering pumps, and control systems. The acid storage tank is used to store the concentrated sulfuric acid to be diluted and the finished product dilute sulfuric acid. The metering pump is responsible for accurately delivering the concentrated sulfuric acid to the diluter according to the preset ratio. The concentrated sulfuric acid and dilution water are mixed here to form the required Dilute sulfuric acid. The entire process is monitored and regulated by the control system to ensure the accuracy and stability of the dilution process.
As the key equipment of the entire system, the diluter's core function is to thoroughly mix high-concentration sulfuric acid and pure water to obtain the required concentration and effectively control the temperature of the mixture. The diluter produced by our company mainly consists of two parts: the upper section - the mixing area. The design of this area focuses on efficient mixing. It uses a special device to quickly and thoroughly mix concentrated sulfuric acid and pure water. During this process, due to the strong exothermic properties of concentrated sulfuric acid, preliminary cooling measures are provided in the mixing zone. Lower section - secondary cooling zone. When the diluent flows through this area, the external cooling medium passes through the tube shell and exchanges heat with the liquid in the tube, adjusting the temperature of the outflowing liquid until it reaches the preset target temperature.

Product features
1. High production efficiency: Traditional manual operations require workers to continuously measure and adjust, while the fully automatic sulfuric acid diluter can work continuously, saving a lot of manpower and time.
2. High dilution accuracy: ensuring product quality. The metering pump can accurately deliver sulfuric acid according to a preset ratio, avoiding human errors and ensuring that the concentration of dilute sulfuric acid is always within a reasonable range.
3 Automatic adjustment: The fully automatic sulfuric acid diluter uses a high-precision mass flow meter and proportional control valve to ensure the ratio of sulfuric acid and diluent (usually pure water)
4 Mix evenly: Precisely control the flow path and speed of the material in the mixer, so that the material can be fully mixed in a short time
5 Real-time monitoring: The equipment is equipped with advanced sensors and PLC control system, which can monitor and adjust various parameters during the dilution process in real time, such as flow, pressure and temperature, etc., thereby ensuring the stability of the entire process.
6. Safe and reliable: The operation process of the sulfuric acid diluter is fully automatic, which greatly reduces the safety risks at work.
7. Easy to operate: The user only needs to set the required dilution ratio and total amount on the touch screen, and the machine will automatically calculate the corresponding mass of sulfuric acid and water, and accurately mix the ratio through the precision pumping system, which greatly improves the efficiency of the operation. Reduces the difficulty of operation and the possibility of errors.
8. Low operating costs: The equipment’s low maintenance requirements and long life design also save users a lot of operating costs.

System process