Full Automatic ET6000 rotary production line Basic Specifications:
1. Detailed Capacity
Type of products | 30-cell egg tray | 12-cell egg carton/box | 10-cell egg carton/box | 6+6-cell egg carton/box | 6-cell egg carton/box | Fruit tray | Cup carrier |
capacity (PCS/HR) | 6000 | 6000 | 6000 | 6000 | 12000 | 4500 | 6300 |
2. Consumption List
3. Other Information:
Workshop size required: ≥40x15x5m. The factory layout can be adjusted according the detailed workshop.
Workforce for the egg tray machine: 3-4 people/shift.
Container Quantities: 3*40 HC
After-sales: Engineers avaliable to install and train services of the whole machines overseas
Warranty: 12 months after installation.
4. Detailed Equipments of paper pulp rotary egg tray machine lines
Pulping system | Material conveyor(width 800mm, length 9000mm), hydrualic pulper( 3m³. Power :55KW) vibration screen, Agitator, pulping system control cabinets, consistency regulator, water pump, pulp pump, etc. |
Forming System | The forming machine has 4 forming platens with 1 transfering platen, rotating structure. Material of the platen: Stainless Steel. Forming platen size: 1800*440mm. There are 25 pcs/set of molds on the platens( 20 pcs CNC forming molds, 5pcs transfering molds. Forming Speed: 20 times /minutes.
Equipped with vacuum system( auto-drainage tank, air-water tank, filtrate pump, etc), high pressure water pump auto cleaning molds, preheating system/ wet pressure shaping parts, main systems controling cabinet of PLC+ touch screen auto-control.
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Drying System | The outline dimension: 14800*2230*2550mm. Six-layer metal drying line with chains, Effective Width: 1750mm. One burner with Italian brand. The fuel can be natural gas, Diesel, LPG, etc. Equipped with auto control cabinet together with the forming system. |
Stacking System | auto-stacker after finished drying with products height-compact machine, |
Auxiliary Equipments | single-effect high efficiency fiber separater, water-ring vacuum pump, air compress system( air compressor, filter, refrigerated air dryer, air tank), etc |
5. Working Process of the automatic paper pulp machinery lines
6. Applications of the paper pulp molded machine lines
Capacity and products pictures
Type of products | 30-cell egg tray | 12-cell egg carton/box | 10-cell egg carton/box | 6+6 cell egg carton/box | 6-cell egg carton/box | Fruit tray | Coffee tray |
capacity (PCS/HR) | 6000 | 6000 | 6000 | 6000 | 6000 | 5000 | 7000 |
Remarks: The capacity calculation takes the production of 30 cavity egg trays as the standard.(Size 300X290MM, weight 70g)
The Power list (Full Auto ET6000B) | |||||
NAME AND TYPE | QUANTITY | POWER (KW) | REMAKR | ||
Pulping system | 1 | ZH800-9000 paper Conveyor | 1 | 3 | |
2 | ZGS-3 Hydrapulper | 1 | 55 | ||
3 | ZSK-0.6 Vibration Screen | 1 | 2.2 | ||
4 | JB-160-210 Agitator | 2 | 6 | 3kw/set | |
5 | Stock Pump1 | 1 | 7.5 | 7.5KW/SET | |
6 | Stock Pump2,3 | 1 | 8 | ||
7 | Water Pump 1 | 1 | 4 | ||
8 | Water Pump 1 | 1 | 3 | ||
9 | Single-effect Fiber Separater | 1 | 22 | ||
10 | High pressure water pump | 1 | 4 | ||
11 | High pressure washer | 1 | 3 | ||
Forming System | 12 | E6000-1800 Automatic Forming Machine | 1 | 14 | 11+3 |
13 | Filter | 1 | 0.37 | ||
14 | Water-ring Vaccum Pump | 1 | 75 | ||
15 | Filtrating Pump | 1 | 7.5 | ||
16 | Air Compressor | 1 | 22 | ||
17 | Refrigerated Air Dryer | 1 | 2 | ||
Drying Systerm | 15 | Drying Line | 1 | 30 | |
Total Power | 268.57 |
Consumption List (Full-Auto ET6000B) | |||
NO. | DESCRIPTION | CONSUMPTION PER HOUR | REMARK |
1 | Waste Paper | 420kg | |
2 | Electricity | 200kw | |
3 | Water | 2T | |
4 | 0# Diesel Oil | 56kg | choose anyone from the three |
Natural Gas | 72m³ | ||
LPG | 56kg | ||
5 | Chemical raw material | 4kg | Solid Content. This data is only for reference |
Fuel combustion values | 10000K CARL/ kg for Diesel Oil | Energy Consumption of No.4 is counted with these data. | |
8000K CARL/m³ for Natural Gas | |||
10000k CARL/ kg for LPG |
Fully Atutomatic Rotary Forming Machine
The fully automatic rotary forming machine line is for medium and large capacity production, such as 2000pcs/hr, 3000pcs/hr, 3600pcs/hr, 4000pcs/hr, 5000pcs/hr, 6000pcs/hr, etc for choice.
There are some kinds of specification of 2 face platens, 4 face platens, 6 face platens, 8 face platens and other specifications for the rotary machine; and single layer drying line and multi-layer drying line for choose. The drying line can use diesel oil, LPG, natural gas, coal, charcoal and steam heating, etc.
Full Automatic Rotary Forming machine production line Specification
Capacity | Pulping Machine Parameter | Forming Machine Parameter | Drying Line Parameter |
2250pcs/hr | Effective Volume 2m3 Power 30kw | two-Face forming platens, one-face transferring platen. Mold Platen Size 1200×440mm | Dimension 11100×1530×2550mm Energy: Natural Gas/LPG/Coal(Steam/Thermal Oil) |
3000pcs/hr | Effective Volume 3m3 Power 30kw | Two-face forming platen, one-face transferring platen. Mold Platen Size 1500×440mm | Dimension 11100×1880×2550mm Energy: Natural Gas/LPG/Coal(Steam/Thermal Oil) |
3600pcs/hr | Effective Volume 3m3 Power 30kw | Two-face forming platens, one transferring platen. Mold Platen Size 1800×440mm | Dimension 11100×2230×2550mm Energy: Natural Gas/LPG/Coal(Steam/Thermal Oil) |
5000pcs/hr | Effective Volume 3m3 Power 55kw |
Four face forming platens, one transferring platen. Mold platen size: 1500×440mm | Dimension 14800×1880×2550mm Energy: Natural Gas/LPG/Coal(Steam/Thermal Oil) |
6000pcs/hr | Effective Volume 3m3 Power 55kw |
Four face forming platens, one transferring platen. Mold platen size: 1800×440mm | Dimension 14800×2230×2550mm Energy: Natural Gas/LPG/Coal(Steam/Thermal Oil) |
Description: The production line capacity isbased on the 30 cell egg tray. (Mold size: 300×290mm, weight: 70g) For different capacity and other products of the production line, it can be customized according to clients' requirement. |
The Advantages of Paper Pulp Molding Production Line
1. Waste paper Recycling with low cost
Its raw material are any kind of papers, like wasted newspaper, carton, printers or leftover bits in paper mill, convenient to collect with low cost. The cost of pulp molding product is much lower than EPS products.
2. Best environmental protection:
non-environmental pullution during the whole process of production, utility and waste treatment: no waste water consumption with water recycling, no waste materials with waste paper recycling, and non-environmental pullution.
3. Recycling use
low recycling cost and it can be used repeatedly. Biodegradable as vegetable fiber during one or two month. The finished products can be stacked, space-saving.
4. Good Market prospect
There is a restriction in developed country such as Europe, America ans Japan for importing EPS products, and advocate the use of enviromental packaging materials, encourage for Eco-package replaced of EPS packages in order to reject white pollution.
5. Good Performance.
Anti-shack, anti-static electricity, better efficiency than EPS, PS and PVC products.
Application
The machine mainly produce large quantity and easy structure pulp products such as egg tray, egg carton,fruit tray, fruit tray, coffee cup tray, medical tray and so on.
Applicable industries: poultry, animal husbandry, agriculture, carton production industry, printing industry, paper industry, etc
FAQ
1.What kind of material we can use as the material?
Any kinds of waste paper or used paper products like old newspaper,magazines,books, used boxes, abandoned cartons etc, and easy to collect the raw materials.
2.What kind of Fuel can be used for the whole production line?
Generally the fuel is coal,natural gas,dieseal oil.
3.What kind of products can be made by this machine?
All paper product trays and cartons like paper egg tray,egg carton,egg box,fruit tray,bottle tray, plate and tableware, electric product packing, disposable tray, shoes tray etc.
Model | Capacity | Automation | Dryer | forming type |
ET600 | 600pcs/hour | Semi auto | No | Reciprocating |
E800B | 800pcs/hour | Semi auto | No | Reciprocating |
E1000 | 1000pcs/hour | Semi auto/Full auto | For choice | Reciprocating |
E1500 | 1500pcs/hour | Semi auto/Full auto | For choice | Reciprocating |
E2000 | 2000pcs/hour | full auto | multilayer | Rotary |
E3000 | 3000pcs/hour | full auto | multilayer | Rotary |
E4000 | 4000pcs/hour | full auto | multilayer | Rotary |
E8000 | 8000pcs/hour | Full auto | multiayer | Rotary |
E10000 |
10000pcs/hr |
Full auto |
multilayer |
Double rotary |
E15000 | 15000pcs/hour | Full auto | multilayer | Double rotary |