Pulp Molding Machine
Its materials are all kinds of paper, after pulping, forming, drying, hot pressing and packing, it can produce many kinds of paper tray product. Just like egg carton, egg box, egg tray, fruit tray, bottle tray, paper shoe stretcher, agricultural seedling tray, industrial production packing, paper medical disposable trays etc..
This machine is controlled by PLC, highly automation, easily learned, convenient services, and can widely use in different business.
* Introduction
Materials:
A. Pulp Board
Different pulp made by bulrush, straw, bagasse, bamboo, wood etc.
B. Waste Paper
Such as paper board, carton, newspaper, waste pulp in paper making factory.
C. Plant Fibre
Fibre of palm, straw, sugarcane etc.
Production Process
1. Pulping system:
This is the first step to making products.
We put the waste paper to pulper to make pulp, after some support equipment and 3 pulp pools, the pulp concentration will become 0.8%-1%.
2. Forming system:
In Forming system, forming machine and the support equipments make the pulp become the products.
In Shuanghuan, We have many kinds of forming machine to make egg tray. Different forming machine, different capacity. We also can according to your request to design the forming machine.
The following mainly introduces five kinds of forming machine models.
Name | Model | Capacity |
Reciprocating Forming Machine | ZHB700/ZHB900 | 600-720/900-1000PCS/HR |
Tiltering Forming Machine | ZHB1000/ZBB1500/ZHB2000 | 900-1000/1500-1800/2000-2100PCS/HR |
4 Platens Rotating Pulp Molding Machine | ZHB2000 | According to products size |
3. Drying system:
We have 3 kinds of drying system.
A. Single Brick Drying Line
Brick drying line posses lots of advantages, its structure is new, design is reasonable, low one time investment, high heat efficiency, long life time, easy maintenance and safe service.
The fuel can be designed to steam, heat transfer oil, natural gas, coal gas, anthracite, low smoke firewood and coal, firewood, tree bark, bamboo etc. according to clients requirement.
B. Single Metal Drying Line
Metal Drying Line has beautiful appearance and easy for installation. It can be designed according to the productivity, type of products and factory layout as well as according to the local fuel such as steam, coal, natural gas and heat conduction.
The construction of single metal drying line is compact, reasonable and convenient for users maintain and adjust. It has adopted chain, chain wheel and tracked board as conveyor belt transmission, so it won’t occur drifting of belt conveyor.
C. Multi Metal Drying Line
The new design of our multi layer drying line is good looking and requires smaller floor area, it’s easy to install, applicable to the drying of variety of products and high energy efficiency.
The drying line can be designed to 4, 6 or 8 as the floor space, capacity and various products. Also the fuel can be steam, coal gas, natural gas, teat-transfer oil, coal and so on.
4. Hot-pressing & Packing system:
This is the last step to making products. By automatic stacking machine and packing machine, the product can be loaded and transport
* Advantages
1 | High automation, low labor cost |
2 | Low production cost |
3 | Energy saving(by 30%-50% compared with other manufacture) |
4 | Water saving(complete water treatment system equipped) |
5 | Efficient Multilayer dryer, saving space(by 33% compared with traditional dryer) |
6 | Stable final product quality(same weight, same dimention, strong and good look) |
Fully Atutomatic Rotary Forming Machine
The fully automatic rotary forming machine line is for medium and large capacity production, such as 2000pcs/hr, 3000pcs/hr, 3600pcs/hr, 4000pcs/hr, 5000pcs/hr, 6000pcs/hr, etc for choice.
There are some kinds of specification of 2 face platens, 4 face platens, 6 face platens, 8 face platens and other specifications for the rotary machine; and single layer drying line and multi-layer drying line for choose. The drying line can use diesel oil, LPG, natural gas, coal, charcoal and steam heating, etc.
Full Automatic Rotary Forming machine production line Specification
Capacity | Pulping Machine Parameter | Forming Machine Parameter | Drying Line Parameter |
2250pcs/hr | Effective Volume 2m3 Power 30kw | two-Face forming platens, one-face transferring platen. Mold Platen Size 1200×440mm | Dimension 11100×1530×2550mm Energy: Natural Gas/LPG/Coal(Steam/Thermal Oil) |
3000pcs/hr | Effective Volume 3m3 Power 30kw | Two-face forming platen, one-face transferring platen. Mold Platen Size 1500×440mm | Dimension 11100×1880×2550mm Energy: Natural Gas/LPG/Coal(Steam/Thermal Oil) |
3600pcs/hr | Effective Volume 3m3 Power 30kw | Two-face forming platens, one transferring platen. Mold Platen Size 1800×440mm | Dimension 11100×2230×2550mm Energy: Natural Gas/LPG/Coal(Steam/Thermal Oil) |
5000pcs/hr | Effective Volume 3m3 Power 55kw |
Four face forming platens, one transferring platen. Mold platen size: 1500×440mm | Dimension 14800×1880×2550mm Energy: Natural Gas/LPG/Coal(Steam/Thermal Oil) |
6000pcs/hr | Effective Volume 3m3 Power 55kw |
Four face forming platens, one transferring platen. Mold platen size: 1800×440mm | Dimension 14800×2230×2550mm Energy: Natural Gas/LPG/Coal(Steam/Thermal Oil) |
Description: The production line capacity isbased on the 30 cell egg tray. (Mold size: 300×290mm, weight: 70g) For different capacity and other products of the production line, it can be customized according to clients' requirement. |
The Advantages of Paper Pulp Molding Production Line
1. Waste paper Recycling with low cost
Its raw material are any kind of papers, like wasted newspaper, carton, printers or leftover bits in paper mill, convenient to collect with low cost. The cost of pulp molding product is much lower than EPS products.
2. Best environmental protection:
non-environmental pullution during the whole process of production, utility and waste treatment: no waste water consumption with water recycling, no waste materials with waste paper recycling, and non-environmental pullution.
3. Recycling use
low recycling cost and it can be used repeatedly. Biodegradable as vegetable fiber during one or two month. The finished products can be stacked, space-saving.
4. Good Market prospect
There is a restriction in developed country such as Europe, America ans Japan for importing EPS products, and advocate the use of enviromental packaging materials, encourage for Eco-package replaced of EPS packages in order to reject white pollution.
5. Good Performance.
Anti-shack, anti-static electricity, better efficiency than EPS, PS and PVC products.
Application
The machine mainly produce large quantity and easy structure pulp products such as egg tray, egg carton,fruit tray, fruit tray, coffee cup tray, medical tray and so on.
Applicable industries: poultry, animal husbandry, agriculture, carton production industry, printing industry, paper industry, etc.
Range and specification of Paper Pulp Products
Contact Us
Nancy
Mobile: +86 15898590158
Whatsapp: 0086 15898590158
No.276, Yingchun Rd, Wujiaxiang Industrial Zone, Xiangtan City, Hunan province, China
FAQ
1.What kind of material we can use as the material?
Any kinds of waste paper or used paper products like old newspaper,magazines,books, used boxes, abandoned cartons etc, and easy to collect the raw materials.
2.What kind of Fuel can be used for the whole production line?
Generally the fuel is coal,natural gas,dieseal oil.
3.What kind of products can be made by this machine?
All paper product trays and cartons like paper egg tray,egg carton,egg box,fruit tray,bottle tray, plate and tableware, electric product packing, disposable tray, shoes tray etc.
Model | Capacity | Automation | Dryer | forming type |
ET600(click to view more) | 600pcs/hour | Semi auto | No | Reciprocating |
E800B(click to view more) | 800pcs/hour | Semi auto | No | Reciprocating |
E1000(click to view more) | 1000pcs/hour | Semi auto/Full auto | For choice | Reciprocating |
E1500(click to view more) | 1500pcs/hour | Semi auto/Full auto | For choice | Reciprocating |
E2000(click to view more) | 2000pcs/hour | full auto | multilayer | Rotary |
E3000(click to view more) | 3000pcs/hour | full auto | multilayer | Rotary |
E4000(click to view more) | 4000pcs/hour | full auto | multilayer | Rotary |
E8000(click to view more) | 8000pcs/hour | Full auto | multiayer | Rotary |
E10000(click to view more) | 10000pcs/hr | Full auto | multilayer | Double rotary |
E15000B1C(click to view more) | 15000pcs/hour | Full auto | multilayer | Double rotary |