PLASTICS GRANULATING LINE WITH BUILT-IN AGGLOMERATION MACHINE

COMPONENTS AND FEATURES:

Plastic granulating lines are used for granulating PE, PP, PS, and ABS clean industrial scraps or wasted and dried plastics in film, rigid, or foam form.

Size reduction can be done by Granulator or Shredder according to the form, dimensions, and capacity of the line. The form of plastic is important for choosing the right feeding type for the extruder. Also, the moisture of the material is important for the line. Drying before extrusion can be done by full automatic or manual built-in Agglomeration machines.

PLASTICS GRANULATING LINE WITH BUILT-IN AGGLOMERATION MACHINE is a fully automatic, user-friendly system for granulating clean post-industrial wasted and washed plastics in a single step. Post-industrial waste in film form can be granulated directly without any other processing in a single step by an integrated Built-In Agglomeration System. Also washed plastics in film or rigid form, up to 5% residual humidity can be granulated automatically.

By using innovative Internal Temperature Control of the Built-In Agglomeration Machine, plastics with different MFI volumes can be processed quickly, feeding of Extruder is maximized and output capacity is increased.

Saves of workmanship by an easy control and automatic operation, area by compact design, and energy by the highly efficient process.

This production line is controlled by a user-friendly intelligent PLC system and touch screen.

Plastic Melt Filter:

Melt Filters are used at extruders. Using special screens, and filters are used for cleaning contaminants in the melt (sand, metal, different plastics) which reduces granule quality.
Plastic Melt Filters are made of special alloy steel suitable for high pressure and temperature. Melt Filters are hardened by PTA hard welding.

Single Plate and Double Plate models are suitable for manual operation. Filter diameter is chosen according to contaminants, type of plastic, and extruder capacity.
Automatic Filters are equipped with a self-cleaning “backflush” system, they are working with minimum melt loss at maximum capacity principle.

Filter plates are moved with hydraulic power and nitrogen gas. Specially insulated heaters and precise heat control maximize output quality.

Pelletizers are used for cutting plastic melt in granular form. Hot granules are cooled externally in the water tank and dewatered in an integrated centrifuge after cooling. Granules can be transferred to a storage silo by blower optionally.

PE, PP, PS, and ABS plastics can be pelletized full automatically. Vertical or horizontal types are available for different capacities.

Pelletizers:

Pelletizers are completely made of AISI 304 stainless steel. Pelletizing blades and die are made of special alloy steels and coatings according to the type of plastic. With mobile parts, the maintenance period is minimized.

Speed control for pelletizing blades enables changing granule size during operation.
The steam blower can be used optionally for sucking the steam from the dewatering centrifuge.