1ton - 15ton Batch Type Plastic Pyrolysis To Diesel Waste Plastic Pyrolysis Machine
Product description
Nowadays, with human exploitation and environmental degradation, natural energy especially oil energy is becoming less and less, on the contrary, municipal solid wastes are becoming more and more. Huayin waste plastic and tyre pyrolysis machine can convert the normal daily wastes like plastic bags, and rubber scraps into fuel oil, which can be used as heating fuel in many industrial fields.
Oil yield of different kinds of raw material
Raw materials | Oil ratio |
PP (Microwave oven food box/yogurt bottles, ect.) | 50%-75% |
PS(fast food boxes/instant noodle boxes) | 50%-75% |
PE(plastic film/plastic wrap) | 50%-75% |
Plastic cable | 80% |
ABS(engineering plastic) | 40% |
Leftovers of paper | Wet 15-20%,Dry 60% |
House garbage | 35%-50% |
Plastic bags | 50% |
Submarine cable | 75% |
Rubber cable | 35% |
Sole | 30% |
Small tires | 45%-50% |
Big tires | 35%-40% |
Main features
1) Industrial batch type, different capacity from 1ton to 15ton per batch.
2) low consumption, high oil yield, and quality, continuous and steady operation of production.
3) Horizontal rotating reactor enables the waste material equally heated and completely pyrolyzed to achieve high production efficiency.
4) Anti-coking device, alarm, auto pressure releasing device, anti backfire device, vacuum pump to ensure operation safe and reliable.
5) Combustible Gas recycling utilization technology, the combustible gas can be used for heating, remaining heat can be fully utilized, realized self-supply for pyrolysis process, dramatically minimizing running cost.
6) Adopt 3 layers of ceramic packing dedusting device and water spray, finally, no black smoke discharged out. SGS emission report provided.
7) Support PLC system to achieve high automation production and ensure operation under safety conditions.
8) Low requirement for manpower and clean production.
Output product and usage
Fuel Oil (50%-75%)
1. Used as the heating material and sell it to cement factories, glass factories, ceramic factories, electric power factories, steel making factories, boiler factories, etc.
2. Used in heavy oil generator for electricity generation.
3. Deep process it into diesel oil with our distillation plant, color and smell removal system, the final oil can be used in diesel engines like trucks, tractors, etc.
Carbon Black (30%-35%)
Slag for construction.
Flammable Gas (8%-10%)
1. Recycled into the furnace to heat reactor instead of coal/wood/oil/natural gas.
2. Storage the extra gas to restart the next batch.
Specification
Item | Content | |
Raw materials | Waste tyre/rubber | |
Output | 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% syngas | |
Model | Reactor size | Capacity |
HY1500*3000 | 1 T/batch | |
HY2200*5500 | 5 T/batch | |
HY2200*7500 | 7 T/batch | |
HY2600*6600 | 8 T/batch | |
HY2800*6000 | 9 T/batch | |
HY2800*6600 | 10 T/batch | |
HY2800*8000 | 15 T/batch | |
Remarks | Support customization | |
Reactor material and thickness | Q345R/Q245R/310S (Boiler plate/stainless steel) 16mm/18mm | |
Land area | 300-400㎡ (L30-40m*W10m) | |
Number of workers | 3-4 | |
Oil density and calorific value | 0.89g/cm³&44.30KJ/KG | |
Processing time and power | 10-24 hours. Averagely 15KW/h | |
Certification | CE, ISO, BV, SUV, SGS Oil Report, Emission Report, 11 patents |
Our service
1. Help the client do the Feasibility Analysis Report according to the customer’s local market.
2. Design the layout drawings according to the site of customers.
3. For each set of pyrolysis plants, one engineer will be sent to guide the installation, test the machine and train the workers.
4. One-year warranty for the complete plant.