1 Ton Small Waste Plastic Pyrolysis Plant Polyethylene Plastic Pyrolysis Reactor

Product description

Micro-negative pressure high temperature pyrolysis technology for waste tires is one of the promising waste tire treatment methods. It decomposes the organic components of the tire by heating at a high temperature of 500-700 ℃ under the condition of anaerobic, so as to obtain around 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% combustible gas.

Specification

Output product and usage

Fuel oil (pyrolysis oil) is widely used in industries, such as steel factories, heavy oil generators, cement factories, boiler heating, etc. Or deep process it into diesel oil with our distillation plant, color, and smell removal system, the final oil can be used in trucks, tractors, etc.

Carbon black can be made into pellet or briquette as heating material.

Steel wire could be sold to the recycling station or steel mill for remelting.

The incondensable gas is recycled to heat the pyrolysis reactor, saving energy.

Working process

1. Loading the waste material into the pyrolysis reactor manually or with auto feeder.

2. Heating the pyrolysis reactor and producing oil.

3. The exhaust gas which can not be cooled to liquid oil will be recycled to heat the reactor. Smoke will be purified through strong and powerful dust removal device.

4. Cool the pyrolysis reactor after oil production is finished.

5. Discharging carbon black and steel wire.

Main advantages

A. Safety. We treat safety as the first important thing in production.

1. Two devices to avoid backfire in production: oil-water separator and anti-back fire device.

2. Vacuum device makes the reactor work under ordinary pressure or negative pressure.

3. Temperature monitoring and Pressure gauge to monitor the pressure. If the pressure goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically.

B. Environmental protection

1. The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by a powerful ceramic packing dust removal device, then can be released into the air through the chimney.

2. Carbon black will be discharged out in sealed condition to avoid pollution.

C. Energy saving

1. The flame path is designed as a spiral so that the quantity of heat can be fully used.

2. The syngas is recycled to heating furnace for burning, thus saving your heating fuel.

3. The insulation cover is formed by 3 layers: steel plate, rock wool, and refractory cement. Excellent thermal insulation effect helps save fuel.

D. Long service life

1. The material of the reactor is Q345R/Q245R boiler plate with 16/18mm thickness which is produced by a Chinese well-known enterprise. The head of the reactor and accessories are using one-piece molding shell cover rather than a welded plate.

2. The rollers are engineered underfeeding port and oil outlet port which are external to the heating area to bring perfect rotating balance and longer service life.

Our service

1. With over 20 years of manufacturing experience, we are confident to provide you with a quality pyrolysis plant at the most reasonable price.

2. Very short delivery time. The delivery time is usually 15 working days.

3. We can send engineers on-site to guide installation and train your workers, providing professional use guidance services.

4. One-year warranty, lifelong maintenance of the equipment, providing professional use guidance services.