Plastic Pyrolysis Catalyst Diesel Small Pyrolysis Plant No Pollution
Product description
Huayin Renewable Energy Equipment Co., Ltd. has been committed to the research of waste tires and plastic pyrolysis technology from the beginning of its establishment. Pyrolysis occurs in the reactor at a high temperature of 550-700 and decomposes into pyrolysis oil, which is used as fuel in ceramic factories, glass factories, power plants, steel factories, boiler factories, etc. to realize the recycling of waste resources.
Specification
Item | Content | |
Raw materials | Waste tyre/rubber | |
Output | 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% syngas | |
Model | Reactor size | Capacity |
HY1500*3000 | 1 T/batch | |
HY2000*4000 | 3T/batch | |
HY2200*6000 | 5 T/batch | |
HY2600*6000 | 7 T/batch | |
HY2600*6600 | 8 T/batch | |
HY2800*6000 | 9 T/batch | |
HY2800*6600 | 10 T/batch | |
HY2800*8100 | 15 T/batch | |
Reactor material and thickness | Q345R/Q245R/310S (Boiler plate/stainless steel) 14mm/16mm/18mm | |
The whole plant weight | 15-45 tons | |
Land area | 300-400m2(L30-40m*W10m) | |
Number of workers | 3-4 | |
Processing time and power | 10-24 hours. Averagely 15KW/h | |
Certification | CE, ISO, BV, SUV, SGS Oil Report, Emission Report, 11 patents |
Layout design of the waste plastic pyrolysis plant
Main parts introduction
Pyrolysis reactor | 1.The pyrolysis reactor offers an oxygen-free and high-temperature working condition for pyrolysis process of feedstocks. 2.Manufactured with good material of Q245R boiler plate. 3.The rollers are engineered under the feeding port and oil outlet port which is external from the heating area to bring perfect rotating balance and long service life. 4.Safe operation. |
Horizontal condenser | 1.Condensing process is divided into three stages. Pyrolysis gas passes through horizontal condenser pipe x1, horizontal condenser ×3 and vertical condenser x1 in sequence, to maximize the condensing effect. 2.Combustible gas (non-condensable gas) is collected by the system and routed to the heating system as a fuel supply. It saves fuel consumption meanwhile protect the environment.
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Deduster | 1.Water film deduster provides the basic emission control effect. 2.Easy maintenance.
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Carbon black discharge | 1.Carbon black is conveyed in a sealed condition to achieve pollution-free. 2.The screw conveyor is combined with condenser to help cool down carbon black. 3.Easy storage and packing from screw conveyor.
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Auto feeder | 1.Hydraulic feeder can load more feedstocks since it can compact feedstocks while feeding. 2.Less feeding time and more loading capacity than manual feeding. 3.No workers enter inside the pyrolysis reactor to ensure safe operation. 4.Short internal time to start the next production batch.
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Globle cases
Our services
1. With over 20 years of manufacturing experience, we are confident to provide you with a quality pyrolysis plant at the most reasonable price.
2. Very short delivery time. The delivery time is usually 15 working days.
3. We can send engineers on-site to guide installation and train your workers, providing professional use guidance services.
4. One-year warranty, lifelong maintenance of the equipment, providing professional use guidance services.
Profit analysis report
Project | Qty. | Unit Price | Cost/Day | Cost/Month (25Days) | Cost/Year (10Months) |
(MT) | (USD) | (USD) | (USD) | (USD) | |
Production cost | |||||
A,Waste plastic | 10 | 295.00 | 2,950.00 | 73,750.00 | 737,500.00 |
B,Electric | 300KW | 0.059 | 17.70 | 442.50 | 4,425.00 |
C,Fuel(Coal) | 0.25 | 649.00 | 162.25 | 4,056.25 | 40,562.50 |
D,Labor(4 workers) | 4 | 4.73 | 64.00 | 1,600.00 | 16,000.00 |
Total | 3,193.95 | 79,848.75 | 798,487.50 | ||
Sales Income | |||||
A,Fuel Oil (70%) | 7.0 | 649.00 | 4,543.00 | 113,575.00 | 1,135,750.00 |
B,Carbon Black(20%) | 2.0 | 165.00 | 330.00 | 8,250.00 | 82,500.00 |
Total | 9 | 814.00 | 4,873.00 | 121,825.00 | 1,218,250.00 |
Factory Profit | 1,679.05 | 41,976.25 | 419,762.50 |