Lighter and Heavy Duty Aggregate Screen for Rock and Quarry industries
Mamba Aggregate screens are commonly used within the rock and quarry industry for crushing and filtering of rocks. Just some of the many applications of Mamba’s aggregate screens include screening and separating stones, coal, mining, gravel, sand and other materials. Woven aggregate screen mesh is widely used in vibrating screen crushers. It is typically made by bending or welding hooks. Aggregate screens have higher open areas which is when the screens need to work at top capacity. Various weaving types can fit different aggregate screens and materials while different hook types allow for easy installation. Choosing Mamba’s wire mesh aggregate screens means you will be getting cost effective wire mesh aggregate screens
MamBa Screen Mesh MFG Company is very experienced and good at manufacturing per-crimped woven wire screens, especially heavy duty ones. All our screen meshes are made to the highest quality specifications with a specific type of screen available to suite any of clients’ certain screening requirements.
Mamba Woven Wire Product Line
Cost efficiency and throughput performance have made woven wire the preferred screening material for a majority of processors. Mamba wire cloth products are used for classifying materials including crushed stone, sand and gravel, metallic ores,coal, grains and other foodstuffs. Wire cloth is even used for industrial and architectural applications.
Woven wire capabilities: square and slotted openings manufactured in double crimp, loc-crimp, flat-top, tri-loc, TwinWire, CleanScreens and more. Opening range from 0.36” – 8.00” with wire diameters from 0.047”- 1.00” diameter rod. Many wire alloys offered: primarily – High Carbon, Tufflex™ and various stainless steels.
Quality Wire Cloth Begins With Certified Materials
Every Mamba product begins with the highest quality wire. We buy the best wire from selected ISO9001:2015 vendors for stainless steel, Tufflex, high carbon and oil tempered wire. Every vendor must provide a quality certification along with their materials consistent with the latest ISO-9001:2015 and ASTM standards so we know exactly what’s
going into each Unified wire cloth product.
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Mainly Material:highly abrasion-resistant spring steel wire or stainless spring steel wire.
Carbon Steel Wire Parameter:
No | Grade | Chemical Composition | ||
C | Si | Mn | ||
1 | 45 | 0.42-0.50 | 0.17-0.37 | 0.50-0.80 |
2 | 50 | 0.47-0.55 | ||
3 | 55 | 0.52-0.60 | ||
4 | 60 | 0.57-0.65 | ||
5 | 65 | 0.62-0.70 | ||
6 | 70 | 0.67-0.75 | ||
7 | 65Mn | 0.62-0.70 | 0.90-1.20 | |
8 | 72A | 0.70-0.75 | 0.15-0.35 | 0.30-0.60 |
Stainless Steel Wire Paramter:
No | Grade | Chemical Composition | |||
C | Ni | Mn | Cr | ||
1 | 304 | ≤0.08 | 8.0-11.0 | ≤2 | 18.0-20.0 |
2 | 321 | ≤0.08 | 9.0-12.0 | ≤2 | 17.0-19.0 |
3 | 316 | ≤0.08 | 10.0-14.0 | ≤2 | 16.0-18.5 |
4 | 2205 | ≤0.03 | 4.5-6.5 | 2.5-3.5 | 21.0-24.0 |
5 | 2507 | ≤0.03 | 6-8 | ≤1.2 | 24-26 |
High Carbon Steel Alloys
High tensile crimping quality spring steel wire
The Tufflex™ Difference
The Strong and Durable Alternative Wire ... Tufflex wire is an alternative to high carbon and oil tempered wire. Finer grain structure and higher tensile strength offer greater consistency and flexibility throughout the screen,
offering both impact and abrasive resistance.
High Carbon
Abrasion-resistant, hard drawn, high carbon wire that can withstand repeated impact from heavy objects. Recommened for use when material to be screened is heavy and bulky, but moderately abrasive. High carbon wire has the least expensive initial cost.
Stainless Steel
Abrasion and corrosion-resistant, high tensile, hard drawn wire.
S304 Stainless
Standard alloy = 18% chrome / 8% nickel for excellent corrosion resistance.
S316 Stainless
Molybdenum is added to the basic 18% / 8% alloy for increased resistance to chemical corrosion.
S430 Stainless
Chromium alloy with no nickel for higher resistance to chemicals, atmospheric corrosion and oxidation. Handles temperatures up to 1,600 F.
Weave Styles:
Hook Types:
Selecting the right screening media
Mamba Screen is your total screening solutions company. That means no
matter what material you process, from sand to metallic ores, we have the right screen media and wear parts for your operation. Mamba’s experienced sales and engineering staff will help you select the product that best fits your applications.
Wire Cloth
1. More throughput and production
2.Readily available
3.Less upfront cost, compared to other options
4.More adaptable design options
5.Up to 10 foot wide widths and variable length options
Polyurethane
1.Extreme wear life, especially good for wet applications
2.Lower maintenance and fewer changeouts for more cost efficient production
3.Square or slotted openings
4.Modular or tension mats
5.Superior design optimizes open area
Rubber
1.Scalping applications and coarse dry screening
2.Crushed or natural, impact resistance and extended wear life in dry screening applications
3.High impact resistance
4.Low maintenance
5. Rubber vulcanized with steel plate recommended for heavy weight and high impact applications