Mamba Heavy-duty Metal Anti-clogging Screen for Aggregate and Construction
Mamba Screen Mesh MFG Company’s wire cloth is the fruit of close cooperation with Canadian technology. All equipment in the factory are imported from Germany. Our company strictly follows International Standard, the Guide of Industrial Wire Screen and Woven Wire Cloth. Every process, including Crimping, Weaving, Hook Making, Edge Binding, has its own Work Sheet to cross-reference. Every process must be double-checked and approved by our Quality Supervision Department.
High-tensile steel and stainless steel are two common materials used for manufacturing heavy-duty metal screens due to their excellent mechanical properties and resistance to corrosion. Here's some information about each of these materials:
High Tensile Steel:
High-tensile steel, also known as high-strength or high-performance steel, is characterized by its ability to withstand heavy loads and stresses without permanent deformation or failure. It has a high yield strength and ultimate tensile strength.
Advantages:
Excellent strength-to-weight ratio: High tensile steel provides exceptional strength without excessive weight.
Resists deformation: It can withstand significant loads without bending or warping.
Suitable for heavy-duty applications: High-tensile steel is commonly used in construction, mining, agriculture, and manufacturing.
Applications: Heavy-duty screens made from high-tensile steel are often used in mining equipment, agricultural machinery, construction machinery, and industrial sieves.
Stainless Steel:
Stainless steel is an alloy composed primarily of iron, chromium, and other elements. It is known for its resistance to corrosion, staining, and
rust making it an excellent choice for outdoor and corrosive environments.
Advantages:
Corrosion resistance: Stainless steel does not corrode easily, making it ideal for outdoor and marine applications.
Hygienic: Stainless steel is easy to clean and maintain, making it suitable for applications where cleanliness is crucial.
Aesthetic appeal: Stainless steel has a sleek and modern appearance.
Applications: Stainless steel screens are used in a wide range of heavy-duty applications, including architectural projects, food processing equipment, chemical processing plants, marine hardware, and outdoor infrastructure.
Woven wire screen cloths Material:
highly abrasion-resistant spring steel wire or stainless spring steel wire.
No | Grade | Chemical Composition | ||
C | Si | Mn | ||
1 | 45 | 0.42-0.50 | 0.17-0.37 | 0.50-0.80 |
2 | 50 | 0.47-0.55 | ||
3 | 55 | 0.52-0.60 | ||
4 | 60 | 0.57-0.65 | ||
5 | 65 | 0.62-0.70 | ||
6 | 70 | 0.67-0.75 | ||
7 | 65Mn | 0.62-0.70 | 0.90-1.20 | |
8 | 72A | 0.70-0.75 | 0.15-0.35 | 0.30-0.60 |
No | Grade | Chemical Composition | |||
C | Ni | Mn | Cr | ||
1 | 304 | ≤0.08 | 8.0-11.0 | ≤2 | 18.0-20.0 |
2 | 321 | ≤0.08 | 9.0-12.0 | ≤2 | 17.0-19.0 |
3 | 316 | ≤0.08 | 10.0-14.0 | ≤2 | 16.0-18.5 |
4 | 2205 | ≤0.03 | 4.5-6.5 | 2.5-3.5 | 21.0-24.0 |
5 | 2507 | ≤0.03 | 6-8 | ≤1.2 | 24-26 |
Woven wire screen cloths Weaving Type:
1. Plain Weave
Structure: The simplest and most common weave, where the weft wire alternates over and under each warp wire.
Appearance: Creates a uniform, grid-like pattern with square openings.
Strength: Offers good mechanical stability and is durable.
Uses: Widely used for general-purpose screening, filtration, and protection in various industries like construction, agriculture, and food processing.
2. Inter Crimp
Structure: Both warp and weft wires are crimped before weaving, interlocking at each intersection.
Appearance: Produces a slightly more textured and rigid mesh compared to plain weave.
Strength: Enhances rigidity and prevents the mesh from distorting under heavy loads.
Uses: Suitable for heavy-duty applications where high strength and stability are required, such as in mining, quarrying, and industrial sieving.
3. Lock Crimp
Structure: Wires are pre-crimped and locked in place at the points of intersection, ensuring consistent spacing and rigidity.
Appearance: Features a very precise and tight mesh structure with distinct crimped junctions.
Strength: Offers exceptional dimensional stability and strength due to the locking mechanism.
Uses: Ideal for applications requiring accurate sizing and high load-bearing capacity, such as architectural design, safety grilles, and fencing.
4. Flat Top
Structure: The weft wires are crimped, while the warp wires remain flat on the surface.
Appearance: Provides a smooth top surface on one side, reducing wear and friction.
Strength: Combines the strength of a crimped weave with a smooth top surface, making it durable and easy to clean.
Uses: Often used in applications where a smooth surface is necessary, like in food processing, drying racks, and conveyor belts.
Woven wire screen cloths Edge Types:
Woven wire screen cloths Aperture and Wire Diameter:
Opening (Aperture) | Wire Diameter | Open Area % | Approx. Weight kg/m2 | ||
mm | inch | mm | inch | ||
25.4 | 1 | 5.72 | 0.225 | 66.62% | 13.3 |
28.58 | 1 1/8 | 5.72 | 0.225 | 69.43% | 12.2 |
31.75 | 1 1/4 | 5.72 | 0.225 | 71.80% | 10.9 |
19.05 | 3/4 | 6.17 | 0.243 | 57.06% | 19.1 |
20 | 48/61 | 6.17 | 0.243 | 58.41% | 18.6 |
22.23 | 7/8 | 6.17 | 0.243 | 61.27% | 17.3 |
25.4 | 1 | 6.17 | 0.243 | 64.73% | 15.4 |
26.99 | 1 1/16 | 6.17 | 0.243 | 66.25% | 14.6 |
28.58 | 1 1/8 | 6.17 | 0.243 | 67.64% | 13.8 |
31.75 | 1 1/4 | 6.17 | 0.243 | 70.11% | 12.6 |
25.4 | 1 | 7.19 | 0.283 | 60.74% | 19.8 |
28.58 | 1 1/8 | 7.19 | 0.283 | 63.84% | 18.2 |
31.75 | 1 1/4 | 7.19 | 0.283 | 66.48% | 16.7 |
38.1 | 1 1/2 | 7.19 | 0.283 | 70.77% | 14.5 |
25.4 | 1 | 7.92 | 0.312 | 58.11% | 24 |
28.58 | 1 1/8 | 7.92 | 0.312 | 61.31% | 22 |
31.75 | 1 1/4 | 7.92 | 0.312 | 64.06% | 20.25 |
38.1 | 1 1/2 | 7.92 | 0.312 | 68.54% | 17.5 |
41.28 | 1 5/8 | 7.92 | 0.312 | 70.40% | 16 |
44.45 | 1 3/4 | 7.92 | 0.312 | 72.04% | 15 |
50.8 | 2 | 7.92 | 0.312 | 74.84% | 13.5 |
25.4 | 1 | 9.19 | 0.362 | 53.92% | 30.9 |
31.75 | 1 1/4 | 9.19 | 0.362 | 60.14% | 26 |
38.1 | 1 1/2 | 9.19 | 0.362 | 64.91% | 21.4 |
41.28 | 1 5/8 | 9.19 | 0.362 | 66.90% | 22.4 |
44.45 | 1 3/4 | 9.19 | 0.362 | 68.67% | 20 |
50.8 | 2 | 9.19 | 0.362 | 71.71% | 18.1 |
57.15 | 2 1/4 | 9.19 | 0.362 | 74.21% | 16.2 |
63.5 | 2 1/2 | 9.19 | 0.362 | 76.31% | 14.85 |
50.8 | 2 | 11.1 | 0.437 | 67.35% | 25.3 |
50.8 | 2 | 12.7 | 0.5 | 64.00% | 32.3 |
57.15 | 2 1/4 | 12.7 | 0.5 | 66.94% | 29.53 |
63.5 | 2 1/2 | 12.7 | 0.5 | 69.44% | 26.5 |
76.2 | 3 | 12.7 | 0.5 | 73.47% | 22.7 |
88.9 | 3 1/2 | 12.7 | 0.5 | 76.56% | 20.2 |
101.6 | 4 | 12.7 | 0.5 | 79.01% | 17.9 |
MamBa Woven wire screen cloths Application Idea for all Quarry , Aggregate and Mining Projects