Laser Cladding Machine System quenching hardening for roller mould 3000W

Description

Using a semiconductor laser optical input, 6-axis robot gripped by laser cladding an optical head or head, and then assisted with horizontal rotary axis positioner, etc., through a central control unit, to achieve a variety of shapes of parts laser hardening, laser alloying and laser cladding requirements to meet the surface of advanced manufacturing and remanufacturing of new product failure of the product.

Compared with the conventional surface strengthening and re-manufacturing technology, excellent processing performance, small deformation of the workpiece, high degree of automation, repeatability and other significant technological features, high-end products become resolved to strengthen and remanufacturing indispensable means of technology.

Different models

Gantry, car mobile, floor fixed, horizontal movement and so on.

Technical features

short-wave length, high absorption-efficiency, high-electro-optical conversion rate, energy distribution, temperature feedback control

Application area

Metallurgy, mold, machinery manufacturing, petrochemical, light industry, energy, transportation, military and other industries

Specifications

Laser: diode Fiber Laser
Output power range: 3-15kW
Power Stability: ± 2%
Electro-optical conversion rate: up to 50%
Laser wavelength: 900-1070nm
Wavelength Output: CW
Input voltage: 340-420V three-phase five-wire @ 50-60Hz
Fiber core diameter: 0.6,0.8,1 mm with BEAM
Time division multiplexing optical fiber function SWITCH

Configuration

Optical head specifications and characteristics

OD processing head: According to different process requirements, it adopts the German laserline imported OTS-5 optical head, fast cladding and traditional laser cladding using a circular spot laser head, laser hardening and wide cladding using a rectangular spot laser head, spot size: Ø1 .6-2mm (fast cladding), Ø3.5-4mm (normal cladding) and 17mm (wide cladding and hardening) total 3 pcs, in addition, equipped with a special ID cladding processing head. The following picture shows laserline imported OTS-5 optical laser head, for reference only, subject to delivery:

Powder feeder machine specifications and characteristics

It adopts the imported GTV PF2/2 powder feeder from Europe, equipped with a universal wheel, and is equipped with two independent powder feeding tanks with stirring function on the top plate. After the powder feeding tank is loaded, it can be fixed by a bayonet, including a powder dispenser. At the same time, the equipment is equipped with an overpressure protection valve with a pressure limit of more than 4 BAR. The drive elements of the powder feed can are fixed to the top plate. According to the different density of the powder, the powder feeding amount of the powder feeder can be from 1 to 300 g/min, the residual amount of the powder can be less than 1%, the particle size of the powder feeding range is from 5 to 200 micrometers, and the capacity of the powder tank is: 2 x 1.5L, displayed and set on the Siemens color touch screen.

With powder dispenser, the powder tank is controlled by a separate motor to control the rotation speed of the powder pan, and the powder tank has independent agitator control and powder gas flow control device. The powder carrier gas can be selected from a plurality of process gases, and the powder tray is used to transport the powder on the powder tank. When the powder on the powder tank is transferred to the other end, the powder carrier gas is used to send the powder to the cladding head by gas pressure. Inside the turbulent cavity of the road separator.

FAQ

1 Q: What is the warranty of the laser cladding machine?

A: The warranty is 2 year, but we offer whole life after-sale service.

2 Q: What is your payment term?

A: T/T, L/C, Westen Union, etc.

3 Q: What is your after-sale service?

A: Engineers can offer oversea services and we can also offer online service, using online chatting tools like Whatsapp to talk with customers directly for all questions .

4 Q: How is the quality of the machine?

A: Germany high technoloy with good quality.

5 Q: How is the operation of the machine?

A: We offer operation manual and videos, show you how to operate the machine.

We can also send engineers to your factory for training. Or you can send worker to gain training in our factory directly.

Sample