Pallet Rack Step Beam Roll Forming Machine
Roll forming machine can replace the ball mill pre grinding system with high energy consumption and low efficiency, and reduce the steel consumption and noise. It is suitable for the construction of new plants, and can also be used for the technical transformation of old plants. The output of the ball mill system is increased by 30-50%. In the extruded material cake, 0.08mm fine material accounts for 20-35%, less than 2mm for 65-85%. The internal structure of small particles is full of many micro cracks due to extrusion The grindability is greatly improved. The roller surface adopts hot surfacing, so the maintenance of wear-resistant layer is more convenient.
The common roller press is composed of roller, frame, roll distance adjusting device, transmission device, lubrication system,
control system and roll dismantling device. In addition to the main parts and devices of ordinary calender, the precision roller press has added devices to ensure calendering accuracy, such as pressure maintaining system, bearing clearance adjusting system,
etc.
Machine components
No. | Name | Qty |
1 | 5 Tons Manual Decoiler | 1 |
2 | Feeding & Leveling Device | 1 |
3 | Main Roll Forming Machine | 1 |
4 | Hydraulic Cutting Device | 1 |
5 | PLC Control | 1 |
6 | Hydraulic Station | 1 |
7 | Output Table | 2 |
Technical parameters
Items | Items | Specifications |
Material of coil | Material Width | 100-800mm |
Material Thickness | 1.5-3.0mm | |
Decoiler | 5 tons | |
Feeding&Leveling | 5 Rollers Leveling | 2rollers up, 3rollers down |
Forming system | Forming Speed | 5-15m/min |
Forming Stations | about 14-18 stations | |
Roller Material | Gcr15, Quench Hrc58-62, Plated Chrome | |
Shaft diameter | 60-90mm | |
Shaft Material | High Grade 45# steel | |
Main Motor Power | 15-35kw | |
Machine structure | Archway or wall panel | |
Transmission | Gear box or chain | |
Cutting system | Hydraulic Power | 5.5-7.5kw |
Cutting blade | Cr12Mov,quenching HRC 58-62 | |
Tolerance | +-1.5mm | |
Electrical control system | Electric Source | 380V, 50HZ,3 phase |
PLC Control System | Siemens/Panasonic |
Profile drawing
Working flow
Decoiler—Feeding&Leveling—Main Roll forming—Cutting—Output table
Picture for reference
FAQ
1) Q: Will you deliver the right goods as ordered? How can I trust you?
A: Yes, we will. We are Gold supplier of Made-in-China with SGS assessment (Audit report can be provided). We have cooperated with many customers all over the world with high market reputation, no worries.
2) Q: How to choose the Tube Mill Line?
A: You have to inform us following details:
- The pipe material
- Round pipe range
- Square pipe range
- Rectangle pipe range
- Wall thickness range
- The pipe usage
3) Q: How to choose the Roll Forming Machine?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil weight
- Cutting type
- Profiles drawings
- Other special attention
4) Q: How to choose the Slitting Line & Cut to Length line?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil width
- Coil weight
- Finished sizes
- Other special attention
55) Q: Where is the nearest airport to your company?
A: Shanghai Putong or Hongqiao Airport.
6) Q: How about your service?
A: Before sales:
- Technical Support: TGMCO will provide detailed technical information such as technical & commercial offer, machine photos, running video, layout, operation manual, and show you working machines in our factory.
- Apply Visa: TGMCO will provide officially invitation letter to apply Visa in china embassy as authority procedures and requirements.
After sales: TGMCO provides comprehensive After Sales Support and Service to meet our customer need.
- Drawings: Provide the foundation drawing, electric scheme and wiring diagram, hydraulic drawing, pneumatic & electric pipeline drawing and other drawings requested by customer.
- Installation and commissioning: TGMCO will send our technicians to customer's workshop for supervision of installation and commission
Training of Customers' technician/workers during commission
- Breakdown Support: We offer 1 year warranty service for main crucial components except consumables
Inform immediate technical assistance and advice to customer by phone or e-mail.
Skilled and experienced engineers are capable of dealing with any type of breakdowns.
Technical service work performed in Customer's site if required.
Urgently supply mechanical or electronic components.
Fast supply of spare parts and wearing parts to cover foreseeable requirements
Packing & Delivery