2 Waves Highway Guardrail Roll Forming Machine With Gearbox Transmission
2 wave guardrail plate forming machine 3 - 12 m / min cold bending
Decription:
Our machine can manufacture many kinds of highway guardrails, the panels which producted by the machine have a high quality, and the finished floor decks are used for constructing buildings, protect buildings against shaking. It's convinient to operate and has a good design, advanced technology and resonable price. We can customize special type,the quality of machine can be guaranteed.
Machine composition:
No. | Mchine composition | Quantity |
1 | 3T Hydraulic decoiler | 1 set |
2 | Leveling device | 1 set |
3 | Punching device | 2 sets |
4 | Hydraulic Pre-cutting Device | 1 set |
5 | Main roll forming machine | 1 set |
6 | Hydraulic cutting device | 1 set |
7 | Hydraulic station | 1 set |
8 | PLC Control System | 1 set |
9 | Product table | 1 set |
Technical parameters
Items | Items | Specifications |
Material of coil | Material Width | 500-1000mm |
Material Thickness | 1.8-3.0mm | |
Manual Uncoiler | 5-10 tons | |
Leveling | 7rollers | 3rollers up, 4rollers down |
Forming system | Forming Speed | 5-10m/min |
Forming Stations | about 12-16 stations | |
Roller Material | GCr15 quenched HRC58-60 | |
Shaft diameter | 80-100mm | |
Shaft Material | High Grade 45# steel | |
Main Motor Power | 22kw | |
Machine structure | Archway | |
Transmission | Gear box | |
Cutting system | Hydraulic Power | 5.5-7.5kw |
Cutting blade | Cr12Mov,quenching HRC 58-62 | |
Tolerance | +-1.5mm | |
Electrical control system | Electric Source | 380V, 50HZ,3 phase |
PLC Control System | Siemens/Panasonic |
Profile drawing
Working flow
Decoiler—Feeding&Leveling—Punching—Roll forming—Cutting—Output table
Main Forming Engine
This unit includes 11 molding processes with independent open arch structure.
The mechanical spreading width : 550mm.
Arch material : HT200 , tempered.
The column cross-section size: 80 x 70, with sufficient strength and reliable quality assurance. Vertical guiding roller numbers: 3
Roller diameter of vertical guiding roller: 80
Material: 40Cr steel, quenched and tempered.
Bearing type: Fixed surface 7216, regulation 32216, each has 4.
Numbers of dual-axis gear box: 1
Numbers of single-shaft transmission gear box: 9
Bevel modulus: M=9
Gear box material: HT200.
Host power: 45KW r, electromagnetic speed regulating,
Speed reducer: ZQ650
Speed ratio: 48.57
Use 1 inch double chain drive between the transmission gear box ; universal transmission shaft between the roller shafts, and the universal transmission shaft type is140-275. Use 1.5 inch dual chain drive between the speed reducer.
Forming Mold
A set of two wave guardrail plate roll forming die, designed and processed according to the national standard. The material is GCr15, and the overall quenching hardness is HRC58°~ 62°.
Picture for reference
FAQ
1) Q: Will you deliver the right goods as ordered? How can I trust you?
A: Yes, we will. We are Gold supplier of Made-in-China with SGS assessment (Audit report can be provided). We have cooperated with many customers all over the world with high market reputation, no worries.
2) Q: How to choose the Tube Mill Line?
A: You have to inform us following details:
- The pipe material
- Round pipe range
- Square pipe range
- Rectangle pipe range
- Wall thickness range
- The pipe usage
3) Q: How to choose the Roll Forming Machine?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil weight
- Cutting type
- Profiles drawings
- Other special attention
4) Q: How to choose the Slitting Line & Cut to Length line?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil width
- Coil weight
- Finished sizes
- Other special attention
55) Q: Where is the nearest airport to your company?
A: Shanghai Putong or Hongqiao Airport.
6) Q: How about your service?
A: Before sales:
- Technical Support: TGMCO will provide detailed technical information such as technical & commercial offer, machine photos, running video, layout, operation manual, and show you working machines in our factory.
- Apply Visa: TGMCO will provide officially invitation letter to apply Visa in china embassy as authority procedures and requirements.
After sales: TGMCO provides comprehensive After Sales Support and Service to meet our customer need.
- Drawings: Provide the foundation drawing, electric scheme and wiring diagram, hydraulic drawing, pneumatic & electric pipeline drawing and other drawings requested by customer.
- Installation and commissioning: TGMCO will send our technicians to customer's workshop for supervision of installation and commission
Training of Customers' technician/workers during commission
- Breakdown Support: We offer 1 year warranty service for main crucial components except consumables
Inform immediate technical assistance and advice to customer by phone or e-mail.
Skilled and experienced engineers are capable of dealing with any type of breakdowns.
Technical service work performed in Customer's site if required.
Urgently supply mechanical or electronic components.
Fast supply of spare parts and wearing parts to cover foreseeable requirements
Packing & Delivery