Full Automatic Highway Guardrail Roll Forming Machine
Two Waves Highway Guardrail Roll Forming Machine 2.0 - 4.0mm Thickness
Speedway Guard Rail Roll Forming Machine is used to produce guard rails or crash barriers. We have experience of exporting our guardrail roll formers to Russia, Saudi Arabia, Turkey, Indonesia etc.You could see our producing line in new factory, if you visit us.We make different solutions according to customers’ drawing, tolerance and budget, offering professional one-to-one service, adaptable for your every need.
Highway Guardrail Roll Forming Machine can make W beam guardrail, thrie beam guardrail, also can be designed as two waves or three waves profiles in one machine just need to add some stations at the end of the machine.
Machine components
No. | Name | Qty |
1 | Manual Decoiler | 1 |
2 | Leveling Device | 1 |
3 | Punching Device | 1 |
4 | Main Roll Former | 1 |
5 | Hydraulic Cutting | 1 |
6 | PLC Control | 1 |
7 | Hydraulic Station | 1 |
8 | Output Table | 2 |
Technical parameters
Items | Items | Specifications |
Material of coil | Material Width | 500-1000mm |
Material Thickness | 1.8-3.0mm | |
Manual Uncoiler | 5-10 tons | |
Leveling | 7 rollers | 3rollers up, 4rollers down |
Forming system | Forming Speed | 5-10m/min |
Forming Stations | about 12-16 stations | |
Roller Material | GCr15 quenched HRC58-60 | |
Shaft diameter | 80-100mm | |
Shaft Material | High Grade 45# steel | |
Main Motor Power | 22kw | |
Machine structure | Archway | |
Transmission | Gear box | |
Cutting system | Hydraulic Power | 5.5-7.5kw |
Cutting blade | Cr12Mov,quenching HRC 58-62 | |
Tolerance | +-1.5mm | |
Electrical control system | Electric Source | 380V, 50HZ,3 phase |
PLC Control System | Siemens/Panasonic |
Components for the Machine
No. | Item | Specification | Optional |
1 | Suitable material | Type:Galvanized Coil, PPGI, Carbon steel Coil | Thickness(mm): 2.0-4.0 |
Yield strength: 250 - 550MPa | Tensil stress( Mpa):G350Mpa-G550Mpa | ||
2 | Nominal forming speed(m/min) | 15 | Or according to your requirement |
3 | Forming station | 15-20 | According to your profile |
4 | Decoiler | Hydraulic decoiler | |
5 | Main machine motor | Sino-German Brand | Siemens |
6 | PLC brand | Panasonic | Siemens |
7 | Inverter brand | Yaskawa | |
8 | Driving system | Gearbox drive | Chain drive |
9 | Rollers’ materail | Cr12 | GCr15 or #45 Steel |
10 | Station structure | Forged Iron station | Wall panel station Or torri stand structure |
11 | Punching system | No | Hydraulic punching station or Punching press |
12 | Cutting system | Post-cutting | Pre-cutting |
13 | Power supply requirement | 380V 60Hz | Or as custmized |
14 | Machine color | Industrial blue | Or as customized |
Profile drawing
Working flow
Decoiler—Feeding&Leveling—Punching—Roll forming—Cutting—Output table
Picture for reference
FAQ
1) Q: Will you deliver the right goods as ordered? How can I trust you?
A: Yes, we will. We are Gold supplier of Made-in-China with SGS assessment (Audit report can be provided). We have cooperated with many customers all over the world with high market reputation, no worries.
2) Q: How to choose the Tube Mill Line?
A: You have to inform us following details:
- The pipe material
- Round pipe range
- Square pipe range
- Rectangle pipe range
- Wall thickness range
- The pipe usage
3) Q: How to choose the Roll Forming Machine?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil weight
- Cutting type
- Profiles drawings
- Other special attention
4) Q: How to choose the Slitting Line & Cut to Length line?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil width
- Coil weight
- Finished sizes
- Other special attention
55) Q: Where is the nearest airport to your company?
A: Shanghai Putong or Hongqiao Airport.
6) Q: How about your service?
A: Before sales:
- Technical Support: TGMCO will provide detailed technical information such as technical & commercial offer, machine photos, running video, layout, operation manual, and show you working machines in our factory.
- Apply Visa: TGMCO will provide officially invitation letter to apply Visa in china embassy as authority procedures and requirements.
After sales: TGMCO provides comprehensive After Sales Support and Service to meet our customer need.
- Drawings: Provide the foundation drawing, electric scheme and wiring diagram, hydraulic drawing, pneumatic & electric pipeline drawing and other drawings requested by customer.
- Installation and commissioning: TGMCO will send our technicians to customer's workshop for supervision of installation and commission
Training of Customers' technician/workers during commission
- Breakdown Support: We offer 1 year warranty service for main crucial components except consumables
Inform immediate technical assistance and advice to customer by phone or e-mail.
Skilled and experienced engineers are capable of dealing with any type of breakdowns.
Technical service work performed in Customer's site if required.
Urgently supply mechanical or electronic components.
Fast supply of spare parts and wearing parts to cover foreseeable requirements
Packing & Delivery