Metal Floor Deck Making Machine
1. Specifications of rolled products (mm) : 0.27≤ thickness ≤0.5mm according to the drawing size
2. Production speed: about 10 m/min
3. Number of molding groups: 18 groups of rollers and aligning rollers
4. Installation form: wall panel type 12mm
5. Roller material: 45# steel with CNC finishing and surface hard chrome polishing
6. Spindle material: No. 45 high quality steel quenched and tempered
7. Spindle diameter: 70mm
8. Main motor power: 3KW with 4# planetary cycloid reducer Brand: Hebei Shuofeng
9. Drive Form: Chain Drive 19.05mm Brand: Hangzhou Zixiang
10. Bearing: 6209 Brand: Luoyang Luo Axis
11. Cut off: after stopping the machine, the hydraulic system is cut off
12. Electronic control system: the whole machine adopts industrial computer PLC (brand: Xindie) frequency conversion (brand: Kowo) control
13. Feeding part: passive 5T feeder
14. Bite machine: can be made of 6 meters, 250H steel welded, the bottom beam is welded by guide rail, long time not deformation
Machine components
No. | Name | Qty |
1 | 5T Manual Uncoiler | 1 |
2 | Leveling | 1 |
3 | Roll Forming Machine | 1 |
4 | Tracking Hydraulic Cutting | 1 |
5 | PLC Control Box | 1 |
6 | Hydraulic Pump Station | 1 |
9 | Output Table | 2 |
Technical parameters
Items | Items | Specifications |
Material of coil | Material Width | 900-1250mm |
Material Thickness | 0.7-1.2mm | |
Manual Uncoiler | 5 tons | |
Leveling | 5rollers | 2rollers up, 3rollers down |
Forming system | Forming Speed | 5-15m/min |
Forming Stations | about 22-30 stations | |
Roller Material | GCr15 bearing steel treatment HRC58-60 | |
Shaft diameter | 80mm | |
Shaft Material | 45#steel | |
Main Motor Power | 22kw | |
Machine structure | Wall board and chain drive | |
Transmission | Chain drive, 1inch, double chain | |
Cutting system | Hydraulic Power | 3kw |
Cutting blade | Cr12Mov,quenching HRC 58-62 | |
Tolerance | +-1.5mm | |
Electrical control system | Electric Source | 380V, 50HZ,3 phase |
PLC Control System | Siemens/Panasonic |
Profile drawing
Working flow
Decoiler—Feeding&Leveling—Roll forming—Cutting—Output table
Picture for reference
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FAQ
1) Q: Will you deliver the right goods as ordered? How can I trust you?
A: Yes, we will. We are Gold supplier of Made-in-China with SGS assessment (Audit report can be provided). We have cooperated with many customers all over the world with high market reputation, no worries.
2) Q: How to choose the Tube Mill Line?
A: You have to inform us following details:
- The pipe material
- Round pipe range
- Square pipe range
- Rectangle pipe range
- Wall thickness range
- The pipe usage
3) Q: How to choose the Roll Forming Machine?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil weight
- Cutting type
- Profiles drawings
- Other special attention
4) Q: How to choose the Slitting Line & Cut to Length line?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil width
- Coil weight
- Finished sizes
- Other special attention
55) Q: Where is the nearest airport to your company?
A: Shanghai Putong or Hongqiao Airport.
6) Q: How about your service?
A: Before sales:
- Technical Support: TGMCO will provide detailed technical information such as technical & commercial offer, machine photos, running video, layout, operation manual, and show you working machines in our factory.
- Apply Visa: TGMCO will provide officially invitation letter to apply Visa in china embassy as authority procedures and requirements.
After sales: TGMCO provides comprehensive After Sales Support and Service to meet our customer need.
- Drawings: Provide the foundation drawing, electric scheme and wiring diagram, hydraulic drawing, pneumatic & electric pipeline drawing and other drawings requested by customer.
- Installation and commissioning: TGMCO will send our technicians to customer's workshop for supervision of installation and commission
Training of Customers' technician/workers during commission
- Breakdown Support: We offer 1 year warranty service for main crucial components except consumables
Inform immediate technical assistance and advice to customer by phone or e-mail.
Skilled and experienced engineers are capable of dealing with any type of breakdowns.
Technical service work performed in Customer's site if required.
Urgently supply mechanical or electronic components.
Fast supply of spare parts and wearing parts to cover foreseeable requirements
Packing & Delivery