Gas Energy Mesh Belt Conveyor Furnace V-shape for Cold Rolled Spring 1200 KG/H
Application of Mesh Belt Furnace
Parts to be treated: cold coil spring Specification: Wire diameter:φ9-20mm; Outer spring diameter:φ100-200mm; Spring length: 100-500mm; Spring weight:≤8kg;
Heat treatment process: about 60min, tempering; Output: 150pcs/hour, 3600pcs/24 hours. mesh belt furnace: 1600*10000*250mm. conveyor: v-type chain; |
Main technical parameters of Mesh Belt Furnace
1 furnace working size: 1600*10000*250mm; 2 design temperature: 300-500℃; working temperature: 200-300℃; 3 atmoshpere inside the furnace: natural atmoshpere; 4 Electic power: 380V±10%, 3phase AC, 50HZ;
1) Measurement and control: 220V±10%, 50HZ; 2) Transmission and other contact point power: approx 23KW; 3) Contact point power of whole production line: approx 23KW; 4) Normal working power: approx 17KW.
5) Gas 3.5.1 Fuel: Natural gas (8600) 3.5.2 Gas contact point pressure: 0.4-1bar 3.5.3 Heat value: 8600Kcal/m3; 3.5.4 Tempering furnace: 720KW;
6 weight: 28000kg 7 equipment length: 16000mm; |
Technical Specification
The V-conveyor type mesh belt tempering furnace adopts upper heating method. Each heating zone has
a circulation fan to achieve a unified furnace temperature. The tempering furnace is driven by chain mechanism.
Main parameter of mesh belt furnace
1 Conveyor width: 1600mm; 2 Heating length: 10000mm; 3 Heating power: 720KW; 4 Heating control: 4 zones, PID control; 5 Temperature uniformity: ≤±5℃; 6 Furnace surface temperature rise: ≤50℃; 7 Transfer speed: 30~120min frequency stepless adjustable; with real-time display meter. |
Furnace body:
The furnace body is comprised of front rack, furnace shell and back rack. Each zone of upper cover
can be opened which is convenient to maintenance.
1 front rack length: 1500mm; 2 furnace shell length: 10000mm; 3 back rack length: 4000mm; |
Conveyor and conveyor transmission system:
1 V-type conveyor: 1600*120*60/6.0mm, SUS304, 210 pcs;
2 Chain and sprocket wheel: P=76.2mm, SUS304, 64 meters;
3 Sprocket wheel: T-10*76.2mm, 4 pcs;
4 bearing, UCT/UCP211, 4 sets;
5 driving reducer, 1.5kw, 1 set;
6 driving detection device, 1 set;
Thermal insulation: insulation brick and refractory fiber;
Heat preservation brick, T8, all;
Silicate aluminum fiber blanket, 1260, all;
mesh belt furnace/ mesh belt conveyor furnace/heat treatment furnace
Heating System
Gas burner: 60KW/pc, 12 sets;
Radiating tube: ¢120*1700mm, SUS304, 12pcs;
Combustion control system: 1 set;
Temperature measurement thermal couple: PT100, 4pcs;
Monitoring thermal couple: PT100, 4 pcs;
Circulation fan
Each zone has a circulation fan which is equipped on the furnace roof to achieve the unified furnace temperature.
Motor:2.2KW (oil cooling), 4 sets;
Air cooling system:
The air cooling system is installed at the outlet of back rack to ensure that the work parts can be quickly cooled down.
Cooling fan, 1.5kw, 4 sets;
Control cabinet of Mesh Belt Furnace
Cabinet size: 1000*700*2000,1 set;
The mechanical transmission and auxiliary heating of whole production line is controlled by the PLC. The control system has the over-temperature alarm and driving fault alarm. Also there is a simulation screen to show the working performance of the tempering furnace.
The tempering furnace is heated by gas control which is comprised of temperature meter and PLC. The burner is pulse ignition and has interlock device.
Our company is a professional supplier of heat treatment furnaces. We mainly supply industrial furnaces such
as mesh belt quenching furnace, pit type annealing furnace, mesh belt tempering furnace for springs, pusher furnace,
roller hearth furnace, rod furnace, roller furnace, double row pusher furnace, chain conveyor mesh belt furnace, mesh
belt conveyor furnace for fasteners, V-conveyor mesh belt furnaces for heavy springs, etc. Our furnaces are mainly
used to carry out heat treatment for fasteners, nails, drywall screws, springs, bearings, shafts, chains, etc.
Our company has exported its industrial furnaces to the following countries: Russia, Turkey, Egypt, Saudi Arabia,
Kenya, Bolivia, Pakistan, Australia, Israel, Qatar, etc.
Our factory covers an area of 16500 m2, with a production workshop area of 10,000 m2. With advanced
technology as the guide, sincere management as the concept, and high-quality products, the company
provides customers with all-round sincere service from product design, manufacturing, installation and
commissioning, personnel training, technical support and after-sales service, and wholeheartedly
welcomes new and old friends to visit us.