Customizable Washing Recycling Machine for HDPE Bottle Washing line

HDPE Bottle Washing And Recycling machine is a state of the art solution designed for recycling various types of HDPE, PP and LDPE plastics, including HDPE blue Bucket, HDPE cap, cosmetic bottles, etc.which commonly sourced from urban and industrial collection sites. Given the diverse sizes and compositions of raw materials-varying not only between countries but also within the same country—this machine is engineered to handle the complexities of plastic recycling effectively.

HDPE series Recycle Washing Line is designed for recycling daily-use plastic products. Through grading or shredding, crushing, and washing, clean and reusable materials can be obtained for downstream use. The raw materials that can be processed by this system are HDPE/PP bottles and utensils, HDPE/PP barrels and boxes, and HDPE/PP daily-use rigid plastics.

In most recycling operations, the color of recycled HDPE often turns out olive green or grass green. This is particularly noticeable when recycling HDPE materials from milk bottles, as the inclusion of typical green and red milk bottle caps influences the color of the final product. Given that bottle caps are also made of HDPE, they cannot be easily separated through flotation processes, presenting a unique challenge in the recycling process. To removing of bottle caps is an important procedure, and currently efficient automatic separation of bottle caps is achieved through the use of color sorters and other equipment.

Mainly Processing steps as:

1. Bale opener 2.Belt conveyor 3.Trommel 4.Belt conveyor 5.Bottle label remover 6.Manuel sort belt 7.Belt conveyor 8.Crusher 9.Horizontal screw loader 10.Screw loader 11.Floating washer 12.Low speed friction washer 13.Hot washer 14.Hot washer 15.High speed friction washer 16.Screw loader 17.Floating washer 18.Floating washer 19.Spray washer 20.Centrifugal dryer 21.Label separator 22.Silo storage 23.Electrical control cabinet

According to the raw material different composition and dirty, it can choose some parts and installed in a whole production line.

Technical Parameter:

Standard System(with 1 set washing tank)We can design the layout according to your requirements.

Advanced System (with 2 set washing tank)we can design the layout according to your requirements.

Efficient Separation Techniques:

Color Sorters: Advanced color sorting equipment can efficiently distinguish and separate caps from bottles based on color, significantly improving the purity of the recycled HDPE.

Automatic Separation: Utilizing automated systems for sorting enhances the efficiency and effectiveness of the separation process, ensuring higher quality recycled materials.

Manual Sorting and Pre-Sorting:

Pre-Sorting: Manual pre-sorting of bottle caps before they enter the recycling stream can help reduce contamination.

Quality Control: Implementing stringent quality control measures during the initial sorting stages to minimize the presence of bottle caps in the recycling process.

Improved Processing Equipment:

Enhanced Flotation Systems: Although traditional flotation may struggle, developing advanced flotation systems with higher precision can aid in better separation.

Supplementary Equipment: Additional equipment such as grinders and washers can help in breaking down and cleaning materials more thoroughly, making subsequent separation steps more effective.