Product overview
Type II anhydrous phosphogypsum belongs to anhydrite binder, originally defined as a new material composed of natural or artificial anhydrite calcined at high temperature (> 600℃) and grinding together with hardening activator. Industrial by-product type II anhydrous gypsum definition: a new high-strength gypsum material composed of calcined industrial by-product gypsum with the required quality at high temperature (> 600℃) and grinding together with activator and composite material.
Product purpose: To get harmless treatment, with high strength, water resistance, light weight, high softening coefficient, strong operational performance of new building materials, for a large number of industrial by-product gypsum piled up in China to find a new process, new method of energy saving, environmental protection, large-scale production.
Production line features:
1, original waste heat utilization technology system, saving energy more than 20%; Use remote control grab feed; Reduce the pollution and unsafe factors brought by the forklift, saving 60% of the cost;
2, the use of PLC, DCS automatic control technology, DCS application of Internet, optical fiber transmission, material level temperature wireless transmission and other new technology applications, truly achieve the purpose of unattended automatic control;
3, the production line application of feeding system and self-cleaning raw material treatment system, high-temperature calcination waste heat utilization, exciter precise dosing, return material quality control system, cooling homogenization system, multi-heat source energy-saving fine control, heat source energy-saving reuse, warehouse homogenization and anti-caking technology application;
4, to solve the production of low temperature anti-corrosion method: ND steel, special corrosion resistant coating, non-metallic polytetrafluoroethylene, glass fiber reinforced plastic material application. Application of high temperature and corrosion resistant new materials special materials intelligent manufacturing equipment;
5, the whole production system negative pressure operation, new environmental protection clean ground system, full range of cleaning dust removal technology; The production line system is equipped with color positioning and ground positioning technology.
Technical indicators:
Production line size (wd/a) | Annual production (t/a) | Energy consumption | Power consumption | |||
Standard coal (kg/t) | Natural gas (m³/t) | Fuel (kg/t) | Biomass (kg/t) | kW.h/t | ||
GWⅡ-10 | 100000 | 100~115 | 80~90 | 70~80 | 150~180 | 40~55 |
GWⅡ-15 | 150000 | |||||
GWⅡ-20 | 200000 | |||||
GWⅡ-25 | 250000 | |||||
GWⅡ-30 | 300000 | |||||
GWⅡ-40 | 400000 | |||||
GWⅡ-50 | 500000 | |||||
GWⅡ-60 | 600000 | |||||
GWⅡ-80 | 800000 | |||||
GWⅡ-100 | 1000000 | |||||
Dihydrate gypsum quality>85,Early water<15%,Calorific value of coal:>7000kcal/kg Calorific value of natural gas:>8600kcal/m³ Calorific value of fuel:>10000kcal/kg Calorific value of biomass:>4500kcal/kg | ||||||
Quality index | ||||||
Flexural strength | MPa | 5.5~7.5 | ||||
Compressive strength | MPa | 25~35 | ||||
Initial setting time | Min | 8~20 | ||||
Semiaqueous term | % | <3 | ||||
Anhydrous term | % | >97 | ||||
pH value | 6.5~8 |
Production line advantage
Shengshi gypsum building materials production line construction to the annual total of 30%-50% growth. From 2018 to 2021, a total of 7.75 million tons of gypsum building materials production line will be built in four years, and the total amount of construction will be more than 3.2 million tons in 2022. Production line process technology is constantly upgraded and optimized, using energy-saving equipment, anti-corrosion new materials, intelligent manufacturing full system equipment ultimate quality, low temperature anti-corrosion, high temperature anti-oxidation. It can reach the steam heat source single line industrial by-product gypsum 400,000 tons production line, multi-heat source single line industrial by-product gypsum 500,000 tons new process, reserve a generation of perfect production line technology, technical system, design a total of 3 million tons of phosphogypsum building materials production line, and create a full series of industrial by-product gypsum equipment intelligent manufacturing.