ISO9001 Strong Adhesion Thermoplastic Reflective Road Construction Marking Paint
Product Description
Thermoplastic road marking paint is used for creating road markings like lines, symbols, and safety indicators on roads, highways, and parking lots. It’s a thermoplastic paint that becomes liquid when heated and solidifies as it cools down.
The application of thermoplastic road marking paint is a widely used technique for creating durable, reflective, and highly visible markings on roads, highways, and other traffic areas. Thermoplastic paint is a type of paint that becomes fluid when heated and solidifies quickly when cooled, providing a strong, wear-resistant finish. Here's a detailed guide to applying thermoplastic road marking paint:
1. Surface Preparation
Before applying thermoplastic paint, proper surface preparation is crucial to ensure good adhesion and longevity of the markings.
- Clean the Surface:
- Remove dirt, dust, oil, grease, and any debris from the road surface using a broom, pressure washer, or mechanical cleaner.
- If there are existing road markings that need to be replaced, they should be removed using a suitable method, such as shot blasting or grinding.
- Dry the Surface:
- Ensure the surface is dry and free from moisture before applying the thermoplastic paint. Moisture can interfere with paint adhesion.
2. Heating the Thermoplastic Paint
Thermoplastic paint must be heated to a specific temperature for proper application.
- Heat the Paint:
- Thermoplastic paint is solid at room temperature and needs to be heated to about 180°C to 200°C (356°F to 392°F) for application. Use a melting pot or heated tank to heat the paint.
- Ensure the paint is evenly heated and mixed to prevent the formation of lumps or inconsistent thickness in the application.
- Monitor the Temperature:
- Maintain the paint at the correct temperature. Overheating can degrade the quality, while underheating can cause poor application and inconsistency.
3. Application Process
Once the paint is ready, it can be applied using specialized equipment.
- Use a Road Marking Machine:
- A road marking machine is typically used for applying thermoplastic paint. This machine can be manual, semi-automatic, or fully automatic, depending on the scale of the job and the level of precision required.
- These machines use a spray system or extrusion applicator to apply the melted paint onto the road surface. The machine is set to ensure even distribution and control over the thickness of the lines.
- Apply the Paint:
- The paint is applied in an even layer to form the desired markings. This could include solid lines, dashed lines, or symbols (like arrows, pedestrian crossings, etc.).
- Ensure the machine maintains a constant speed to avoid uneven lines or inconsistent thickness.
- Optional Glass Beads:
- Glass beads can be added either mixed into the paint before application or sprinkled on top immediately after the paint is applied. These beads make the road markings reflective, improving visibility at night.
4. Cooling and Solidification
Thermoplastic paint begins to cool and solidify immediately after application.
- Cooling Time:
- As the thermoplastic paint cools, it hardens quickly. This process usually takes only a few minutes, but it can depend on the air temperature and humidity.
- Traffic Control:
- While the paint solidifies rapidly, it’s important to keep traffic off the freshly marked surface until the paint is fully cured to avoid smearing or damage.
5. Post-Application Checks
Once the thermoplastic paint is applied, some checks and maintenance steps should be followed.
- Inspection:
- Inspect the markings to ensure they are uniform and without defects such as cracks, bubbles, or incomplete lines.
- If any defects are found, they should be fixed before the paint completely hardens.
- Curing Time:
- Full curing of the paint may take a few hours to reach maximum hardness. Ensure that the marking areas are not exposed to heavy traffic during this period.
6. Equipment Cleaning and Maintenance
After the job is completed, it's important to clean your equipment.
- Clean the Road Marking Machine:
- After finishing the application, clean the marking machine and any tools thoroughly to prevent the thermoplastic paint from hardening inside the machine.
- Use appropriate solvents for cleaning, ensuring that no paint residue is left behind in the system.
7. Safety Considerations
Given the high temperatures involved, safety is a priority.
- Wear Protective Gear:
- Always wear heat-resistant gloves, safety goggles, and protective clothing to prevent burns and injuries from the hot paint and equipment.
- Ventilation:
- Ensure good ventilation, especially when working in enclosed areas, as heating thermoplastic paint can release fumes that should not be inhaled.
Advantages of Thermoplastic Paint
- Durability: Hot melt paint is more resistant to wear and tear compared to traditional paint, especially in high-traffic areas.
- Quick Drying: The paint dries and hardens quickly, allowing roads to be reopened to traffic sooner.
- Visibility: When glass beads are added, the markings are highly reflective, improving road safety, particularly at night.
- Cost-Effective: Although the initial cost of the equipment may be higher, the longevity and reduced maintenance needs make it cost-effective in the long run.
By following these steps, you ensure that your road markings are long-lasting, clear, and effective, enhancing safety for both drivers and pedestrians.
Specification
Gravity(g/㎥) | 2.1g/㎥ |
Color | Yellow, Orange, Red and etc. |
Heating Temperature | 180℃-220℃ |
Softening Point(℃) | 110℃ |
Coating Appearance | No wrinkles, dots, blisters, cracks,fall-out&stick tyres |
Drying Time(min) | Within 3 minutes |
Chroma Performance | Reverse materials(white) |
Compressive Strength(Mpa) | 26 |
Abrasive Resistance(mg) | 42 |
Alkali Resistance | Great (in saturated solution of calcium hydroxide for 24 hours |
Glass Beads(%) | 19% |
Fluidity(s) | 40s |
Coating Resistance | Resis -10℃ for 4 hours |
Package | 25kg/bag, by plastic woven bag. One 20’container can load Max 26 tons |
Heat Resistance | Under 200℃-220℃ for hours |
Material | C5 Petroleum Resin, CACO3, Wax, Glass Beads, EVA, PE and so on. |
Application | Road marking, straight line, dotted line, curve, oriented arrow,letter and etc. |
Water Resistance | Great (in water for 24 hours) |
Density(g/cm3) | 1.8-2.3 |
Softening point (℃) | 90-125 |
Compressive Strength(MPa) | ≥12 |
Glass bead content(%) | 0-30% |
Liquidity | 35±10 |
Packing | 25kg/bag |
Color | White/Yellow/Blue/Red/Green/Customized |
Executive standard | JT/T280-2004/AASHTO/BS3262/Customized |
Appearance | Powder |
Construction temperature | 180℃-220℃ |
Whiteness | 70-85(Customized) |
Inverse coefficient | 50-550 |
Warranty | 12 months |
Storage Method | Avoid light and moisture |
Packing Size | 45×70×5CM |