Welding Process
First install the lower guardrail into the lower clamp, press the cylinder tightly → then put the first upper guard rail into the upper clamp, press the cylinder tightly → press the “start” button → 2 welders simultaneously arc welding, and 2 fillers at the same time Automatic wire feeding → walking mechanism forward walking → after the set welding length → 2 welding machine arcing, wire filling machine automatically stop feeding wire → walking mechanism stops walking → automatic feeding mechanism clamping guardrail → automatic clamping mechanism Automatically release the guardrail→Automatic feeding mechanism automatically moves forward → Then put the second upper guard rail into the upper clamp, the cylinder is pressed tightly → automatic welding → sequential welding.
Product Structure
Device | No. | Details |
Welding equipment | 1 | Include rack, welding gun moving mechanism, welding gun lifting mechanism, welding gun three-dimensional adjustment mechanism, connecting mechanism, rotating mechanism, automatic lower fence clamping mechanism, automatic upper fence clamping mechanism, automatic unloading mechanism, PLC control system, automatic sensing system, Pneumatic system, connecting cable, aviation plug-in, foot switch, etc. |
Wire filling machine | 2 | With wire feeder, frame, adjustment mechanism, wire feeding mechanism, wire feeder, remote control box, connecting cable, etc. |
welder | 2 | Argon-containing gas meter, welding torch, cable, tungsten needle, nozzle, etc. |
Features
1. The main structure is compact and the relative scope of action is large.
According to the requirements, the 6-degree-of-freedom welding robot can be used to complete the welding of the closed space curve or the multi-channel curve weld, ensuring that the welding gun always has the proper posture to meet the welding process requirements. Large effective load, effective support for automatic positioning, weld seam tracking, welding quality inspection and other functions;
2. The system coordination is good, the welding process is high
Compact structure, real-time monitoring, strong interrupt function, high reliability, high technical level of sensing technology and automatic control system, high coordination of hardware and software systems, complete special or general welding process service with welding machine and its auxiliary equipment, overall welding process The level is high.
3. Easy to learn, easy to use
Users only need to press the function keys to achieve some welding operations or to complete some program modifications, easy to remember and master, without the user to master the esoteric knowledge of the welding robot itself.
Technical Parameter
No. | Items | Parameter |
1 | Rated voltage | 380V |
2 | Welding wire diameter | 2.5-6.0mm |
3 | Welding speed | customized |
4 | Robot repeat positioning accuracy | ±0.1mm |