High Performance Carbon Fiber Slitting Nip Roller For High Speed Slitting Machine
High Performance Carbon Fiber Slitting Nip Roller For High Speed Slitting Machine Description:
Carbon roller that simultaneously achieves light weight, high stiffness, and higher critical speed. It is used in a wide range of fields including separators for rechargeable batteries, optical applications, films in general, printing, and paper manufacturing, making a significant contribution to production quality improvement and cost reduction by speeding up production, and reducing defective rates.
Carbon Fiber Slitting Nip Roller Advantage:
1.Extend bearing and seal life, lengthen life of equipment, rollers, bearings, bushings, and journals;
2. Reduce need for synchronizing drives and controls
3. Diminish vibration and the number of operator adjustments needed to maintain process parameters
4. Lower rotational inertia for higher production speeds plus easier start-ups and shutdowns
5. Less machine wear and quiet whip for reduced web damage and failures; improve web speed and cut down scrap caused by line tension
High Performance Carbon Fiber Slitting Nip Roller For High Speed Slitting Machine Technical Datasheet:
Roller material:
| high-performance carbon fiber composite material |
Composite shaft head connection:
| durable and reliable (patented technology) |
Weight:
| 30kg, composite material density 1600kg/m³ |
Surface coating:
| EPDM, or other rubber coating |
Maximum diameter: | can be designed and manufactured <190mm |
Surface roughness:
| Ra0.8um |
Maximum length:
| can be designed and manufactured <4000mm
|
Surface hardness:
| Shore A60-90
|
High stiffness:
| 700N/m, deflection deformation 0.01mm/m, or stiffness can be designed, machine tool runs smoothly |
Rubber coating thickness:
| 5-10mm |
Speed:
| Linear speed 1500m/min, or can be designed >5000r/min |
Surface function:
| smooth or slotted exhaust design |
High Performance Carbon Fiber Slitting Nip Roller For High Speed Slitting Machine Application
PE, PP, PET, BOPP, BOPET, others, film slitting equipment (winding roller)
About Us:
HUATAO has successfully manufactured carbon fiber rubber rollers using a unique process. By maximizing the advantages of carbon fiber, our company has manufactured high-speed carbon fiber rollers that traditional steel cores cannot achieve. With the development and localization of equipment in the OPP, CPP film industry,
and high-speed and wide-format printing industry, our company has currently developed and produced large-scale, low-weight, high-speed, and high-durability carbon fiber rollers. Our product features: easy replacement, reliable use, durable, and cost-effective.
Carbon fiber manufacturing uses some carbon-containing organic fibers (nylon, acrylic, etc.) as raw materials, which are strongly carbonized together with plastics, resins, etc., and the final chemical composition contains 90% carbon.
Carbon fiber has a very small fineness (i.e., the number of grams per 90KM length), generally 19 grams. It has high axial strength, high modulus, no degeneration, good fatigue resistance, and a small thermal expansion coefficient, but generally has poor impact resistance.
Carbon Roller Production Capacity:
Contact roller:
Specification: 250*L5400mm
Total weight: 125KG
CommScope split roller
Specification: outer diameter 130mm 115mm 88mm
Varying length
Atlas slitting machine roller
Outer diameter: 180mm varying length
Surface slotted carbon fiber roller