Seasome Pattern Calender Roller For Processing Nonwoven Fabric:
Function of Pattern calender Roller for Nonwoven:
The pattern calender Roller is an indispensable part of the production of nonwovens. Its main function is to send the pretreated and mixed fibers to the hot roller, and then squeeze and stretch them under high temperature and high pressure to combine the material molecules in the fiber. Tighter and stronger, resulting in a fabric with some strength and stability. Therefore, hot calender rolls play a vital role in the quality and performance of nonwovens.
When using a Heating calender Roller, the pressure of the roll must be reasonably controlled, which is one of the important factors affecting the effect of the hot roll. If the pressure of the roller is too high, the fibers will be pressed too tightly, making the cloth surface too hard. If the pressure of the roller is too small, the fibers of the cloth will not be tightly combined, affecting the strength and stability of the cloth.
Technical Data of pattern calender Roller:
Material | alloy steel (38CrMOa i, 42CrMo, 60CrMo, 9Cr2Mo) |
Surface Hardness | HRC58~62 |
Heating method: | Hollow inner tank spiral heating and Perimeter drilled heating |
Maximum temperature of roller surface | 250 degrees Celsius |
Pattern | customized as request |
Pattern of Pattern Calender Roller for nonwoven:
It can be carved into square dots, round dots, elliptical dots, rhombus shapes, cross shapes, stripes and other regular and irregular shapes according to user needs.
It has been equipped with hot rolling mills in West Germany and Taiwan; it has produced the largest non-woven hot rolling roll in Asia (specification φ720x 5400mm). It uses a laser engraving machine to engrave the hot rolling roll - a leap in the quality of the hot rolling roll.
● After quenching and engraving, the hardness layer is > 5mm. The hardness layer of the original hot rolling roll using nitriding process is only 0.4~0.5mm;
● After long-term use, the size and depth of the rolling point remain basically unchanged.
● Bigger advantages: Correct pattern, pattern, depth and angle are optional;
Usage of Embossing Calender Roller :
Hot rolling of melt-blown and spunbond non-woven fabrics into patterns.
About us
Huatao Group was founded in 2008. We are a professional and leading supplier of various rollers for paper, corrugated board, rubber & plastic industry ,nonwoven fabric industries over 15 years of experience.
Paper Industry: forming roller, vacuum couch roller, dandy roller ,Breast Roller, press roller,stone roller, rubber roller,dryer cylinder ,size press roller, calender roller, pope reel roller ,spreader roller ,embossing roller.
Plastic & Rubber: chill roller, MDO Preheating Roller, MDO nip roller, MDO stretching Roller, cooling roller, corona treater roller, Corona treatment nip roller, flame roller, carbon fiber contact roller, carbon fiber tension roller, carbon fiber nip roller, winding core , coating drum, cooling drum, spreader roller, anilox roller,calender roller, embossing roller .
Nonwoven Fabric :cylinder roller, doffer roller ,carbon fiber guide roller , embossing roller, cooling roller ,spreader roller
With a strong commitment to innovation, reliability, and customer satisfaction, Huatao Group has become a trusted provider in the industry and our products have been exported to more than 96 countries and have a good reputation.
Huatao understands that each customer may have different requirements, which cannot meet from one factory, but we can meet, we are also familiar with domestic factory advantages with matching superior quality and help customer not walk bend road. We pursue:each customer is buying and using HUATAO products with a rest assured heart and service is never end.