The Three Wave Highway Guardrail Machine is capable of producing both two wave and three wave guardrails without the need for changing equipment. These guardrails are essential for providing safety on highways, roads, and bridges.
This versatile machine includes several components, including an Uncoiler, Feeding system, Leveling system, Punching system, Roll forming system, Hydraulic cutting system, Output table, Hydraulic system, and Electrical system.
Process Flow of Three waves highway guardrail machine
Uncoiler --- feeding--- leveling---punching---roll forming--- cutting --- output
Profile drawing
Technical Data
Items | Specifications |
Max Material Thickness | 2-3mm |
Hydraulic Uncoiler | 5T |
Leveler | 7Rollers |
Material | GI |
Punching | Hydraulic pre-punching |
Mould Material | Cr12Mov |
Rolling Speed | 10m/ min |
Roller Stations | 13 stations |
Roller Material | Gcr15, quench treatment hardness 55-60 |
Shaft | 45#steel |
Shaft diameter | 100mm |
Main Motor Power | 37 kw |
Side structure | Memory archway |
Transmission | Gearbox |
Hydraulic Power | 7.5 kw |
Blade Material | Cr12Mov |
Tolerance | +-1.5mm |
Electric Source | 380V, 50HZ, 3 phase(customized) |
PLC Control System | Panasonic |
Main Items
No. | Name | Qty |
1 | Hydraulic uncoiler | 1 |
2 | Leveling | 1 |
3 | Hydraulic Punching | 1 |
4 | Main Roll Forming Machine | 1 |
5 | PLC Control Box | 1 |
6 | Hydraulic Pump Station | 1 |
7 | Output Table | 2 |
Main machine pictures
Guardrails are a vital safety feature commonly utilized on highways, roads, and bridges.
Highway guardrails are an essential form of highway anti-collision protection. They typically consist of two or three corrugated beam steel panels, with two fixed guardrail columns sandwiched in between. These corrugated guardrails are primarily designed to prevent vehicles from careening off the road, and the specifications vary depending on the grade of the road. During normal highway operation, the two-wave guardrail panels can easily be inserted into pre-set plug-in holes using steel columns, effectively serving as a barrier for protection. At the same time, they complement the guardrail system on the outer edge of the highway, giving a cohesive and aesthetically pleasing appearance.
The Highway guardrail Roll Forming Machine is carefully packed and shipped to ensure its safety and integrity during transportation.
The machine is first wrapped in protective materials and then placed in a sturdy wooden box to prevent any damage during handling. The box is then sealed and labeled with the necessary shipping information.
For shipping, the machine can be transported via sea, air, or land depending on the customer's preference and location. Our team will work closely with reliable and experienced freight forwarders to ensure timely and efficient delivery.
Upon arrival at the designated destination, the machine will be unloaded and inspected for any damages. Any issues will be promptly addressed by our team to ensure customer satisfaction.
Our goal is to provide our customers with a hassle-free experience from the moment they purchase the Highway guardrail Roll Forming Machine until it reaches their doorstep.
FAQ
1. Q: What's the warranty period? (24hours online)
12 months warranty period, starting from the date of the successful installation and commissioning of the equipment at the Buyer’s Installation site. During which all parts damaged because of quality problem will be changed for free.
2. Q: Do you have installation and commissioning service?
A: If buyers come to our factory to inspect, the training to install and operate is provided face to face. If not, manual and video is provided to show how to install and operate.
B: If buyer need we will send technician to buyer site to do installation and commissioning and training.
C: installation and commissioning cost: One engineer will visit Buyer’s workshop for installing, commission and training. The buyer has to pay USD100 per day and visa fee, air tickets fee, accommodation and food, necessary communication, etc.
(Normally ,It takes about a week to install )
3. Q: What’s your after-sales service ?
We provide 24-hour online service for our customers.
And we are happy to give advice and also have skilled technicians available to maintain the machine overseas to customers’ workshop if needed.
4. Q: What's your delivery time ?
Normally we can finish production and testing within 45-70 days after receiving deposit. Some machines in stock, can be delivered at any time
5. Q: You are trading company or factory?
We are Manufacturer, and we export our machine by ourselves.
6. Q: Do you provide customized machine?
Sure, we can design the machine according to the requirement and profile drawing you provide. Our engineers can offer the best professional solution to our worldwide clients.
7. Q: How to visit your factory?
We are in jiangyin city,belongs to Jiangsu province, near Shanghai. If you
arrive at Shanghai Airport,we can pick you up(It is 160 kilometers from
Pudong Airport, about 3 hours.
It's 110 kilometers from Hongqiao airport, about 2 hours; It's 125 kilometers from downtown Shanghai about two and a half hours.
It is very convenient.Please let me know if you have booked the tickets
so that I can prepare and book a hotel for you,we will arrange for car to pick you up.
By high speed train from Shanghai to East Wuxi (Wuxi Dong station), half an hour.
8. Q: How to place order ?
Inquiry---confirm the profile drawings and technical specification and price--- confirm the PI--- arrange the deposit or L/ C--- start production-- do inspection--- Shipment
9. Q: What certificate do you have ?
We have CE and ISO certificate.
10. Q: What are your terms of payment ?
First payment: 40 % by T/ T, second payment: 60% by T/ T, after the successful inspection at seller’s workshop, and before delivery.
11. Q: What can you do if the machine breaks down?
We have 12 months warranty period, if the broken parts can not be repaired, we will send new parts to replace the broken for free.But if the warranty period is over,you need to pat the express fee.We can solve problems through negotiation and provide technical support for the whole life of equipment .