A scaffolding roll forming machine is a specialized equipment designed to manufacture scaffolding components through a process known as roll forming. Scaffolding, a temporary structure erected to provide support and a safe working platform for construction workers, is essential in the construction, maintenance, and repair of buildings and other structures.
The roll forming machine plays a crucial role in the construction industry by providing a cost-effective and efficient means of producing the necessary components for temporary structures. With its versatility, the machine can produce scaffolding components in various sizes and configurations, tailored to the specific needs of different construction projects. This is made possible by adjusting the machine's settings and using different sets of rollers to create the desired shapes and sizes.
Using a scaffolding roll forming machine not only guarantees the consistent and accurate production of scaffolding components but also significantly increases productivity. By automating the process, these machines can produce a large number of components in a shorter period, reducing the overall production time for scaffolding. This translates into more efficient completion of construction projects within tight deadlines.
Beyond efficiency and cost-effectiveness, scaffolding roll forming machines are also designed to produce high-strength and durable components, ensuring the safety and stability of temporary structures. Utilizing top-quality materials and precision engineering techniques, the production process yields sturdy and reliable scaffolding components that can support the weight of construction workers and their equipment.
Features:
Roll Forming Process: Roll forming machines use a continuous metal strip that is passed through a series of rollers to form scaffolding components. Each roller performs specific bending and shaping operations to create the desired shape.
Machine Components: The roll forming process involves various components, including the decoiler, roll forming stands, cut-off system, control system, and stacker/collector. The decoiler unrolls the metal strip, while the roll forming stands shape it. The cut-off system cuts the formed components, and the control system manages the process. The stacker/collector gathers and stacks the finished scaffolding components.
Materials Used: Steel and aluminum are commonly used materials for scaffolding due to their strength, durability, and resistance to corrosion.
Scaffolding Components: The main components of scaffolding include tubes, frames, and connectors and joints.
Applications: Scaffolding is widely used in the construction industry for access, support, and safety during building, maintenance, or repair activities.
Advantages: Roll forming is a highly efficient method for producing large quantities of uniform scaffolding components with precision.
Customization: The roll forming machine can be adjusted to produce different profiles and sizes of scaffolding components to meet the specific requirements of construction projects.
Safety Considerations: Scaffolding components must meet safety standards and regulations to ensure the stability and integrity of the structure during use.
Maintenance: Regular maintenance is crucial to keep the roll forming machine in good working condition and ensure the quality of the produced scaffolding components.
Technical Parameters:
Product Name | Scaffold Plank Roll Forming Machine |
---|---|
Dimension | 12m*1.5m*1.2m |
Shaft Diameter | 100mm |
Weight | 12 tons |
Roller Stations | 18 |
Machine Type | Scaffold Board Rolling Machine, Modular Scaffold Plank Rolling Plant, Scaffold Board Rolling Machine, Steel Scaffold Plank Roll Forming Machine |
Power | 11kw |
Material Type | Steel |
Cutting Blade Material | Cr12Mov |
Control System | PLC |
Cutting Type | Hydraulic Cutting |
Applications:
Scaffolding plays a crucial role in the construction and maintenance of buildings. With its versatile design, it allows workers to access various levels for tasks like masonry, painting, and material installation.
Scaffolding is extensively used in the construction of new buildings. Its sturdy structure provides a safe working platform for workers to access different levels to perform their tasks efficiently.
For repairs, maintenance, and renovations of existing structures, scaffolding is essential. It allows workers to reach elevated areas, ensuring safe and efficient completion of tasks.
In the construction and maintenance of bridges and highways, scaffolding is a vital tool. It enables workers to access elevated areas for tasks like welding, painting, and inspection.
Scaffolding is also extensively used in shipyards and maritime industries for the construction, repair, and maintenance of ships. It provides a stable platform for workers to access different parts of the vessel.
In power plants, scaffolding is used for both the construction of new facilities and the maintenance of existing structures. It allows workers to safely reach elevated areas for equipment installation and maintenance.
Scaffolding is a necessary tool in various industrial settings, including factories and manufacturing plants. It provides a stable platform for tasks such as machinery installation, maintenance, and repairs.
The oil and gas industry also heavily relies on scaffolding for the construction and maintenance of facilities such as refineries and drilling platforms. It is necessary for workers to access different heights for their tasks.
Scaffolding is commonly used for window cleaning and maintenance of tall commercial buildings. It offers a secure platform for workers to safely reach windows and facades.
In the film and event industry, scaffolding is a staple for creating temporary structures, platforms, and viewing stands. It provides a safe and stable elevated platform for filming and audience seating.
Scaffolding is an essential tool in demolition projects, providing workers with safe access to various parts of the structure being dismantled.
Scaffolding structures are often used in the entertainment industry for setting up stages, lighting rigs, and sound equipment during concerts and performances.
For installing large outdoor signs and billboards, scaffolding is necessary. It provides a stable platform for workers to safely install and maintain advertising displays.
Customization:
Brand Name: Dingbo
Model Number: DBKJ
Place of Origin: China
Certification: CE ISO
Minimum Order Quantity: 1SET
Delivery Time: 90-100 working days
Payment Terms: TT,LC
Weight: 12tons
Shaft Diameter: 100mm
Roller Stations: 18
Hydraulic Station Power: 5.5kw
Machine Type: Scaffold Plank Roll Forming Machine
Our Scaffold Plank Roll Forming Machine is carefully packaged and shipped to ensure safe and efficient delivery to our customers.
We offer a variety of shipping options to meet the needs of our customers:
Once the machine has been shipped, we will provide our customers with a tracking number so they can monitor the progress of their delivery.
At Scaffold Plank Roll Forming Machine, we take great care in packaging and shipping our products to ensure they arrive in perfect condition. We are committed to providing a seamless and hassle-free experience for our customers.
FAQ
1. Q: What's the warranty period? (24hours online)
12 months warranty period, starting from the date of the successful installation and commissioning of the equipment at the Buyer’s Installation site. During which all parts damaged because of quality problem will be changed for free.
2. Q: Do you have installation and commissioning service?
A: If buyers come to our factory to inspect, the training to install and operate is provided face to face. If not, manual and video is provided to show how to install and operate.
B: If buyer need we will send technician to buyer site to do installation and commissioning and training.
C: installation and commissioning cost: One engineer will visit Buyer’s workshop for installing, commission and training. The buyer has to pay USD100 per day and visa fee, air tickets fee, accommodation and food, necessary communication, etc.
(Normally ,It takes about a week to install )
3. Q: What’s your after-sales service ?
We provide 24-hour online service for our customers.
And we are happy to give advice and also have skilled technicians available to maintain the machine overseas to customers’ workshop if needed.
4. Q: What's your delivery time ?
Normally we can finish production and testing within 45-70 days after receiving deposit. Some machines in stock, can be delivered at any time
5. Q: You are trading company or factory?
We are Manufacturer, and we export our machine by ourselves.
6. Q: Do you provide customized machine?
Sure, we can design the machine according to the requirement and profile drawing you provide. Our engineers can offer the best professional solution to our worldwide clients.
7. Q: How to visit your factory?
We are in jiangyin city,belongs to Jiangsu province, near Shanghai. If you
arrive at Shanghai Airport,we can pick you up(It is 160 kilometers from
Pudong Airport, about 3 hours.
It's 110 kilometers from Hongqiao airport, about 2 hours; It's 125 kilometers from downtown Shanghai about two and a half hours.
It is very convenient.Please let me know if you have booked the tickets
so that I can prepare and book a hotel for you,we will arrange for car to pick you up.
By high speed train from Shanghai to East Wuxi (Wuxi Dong station), half an hour.
8. Q: How to place order ?
Inquiry---confirm the profile drawings and technical specification and price--- confirm the PI--- arrange the deposit or L/ C--- start production-- do inspection--- Shipment
9. Q: What certificate do you have ?
We have CE and ISO certificate.
10. Q: What are your terms of payment ?
First payment: 40 % by T/ T, second payment: 60% by T/ T, after the successful inspection at seller’s workshop, and before delivery.
11. Q: What can you do if the machine breaks down?
We have 12 months warranty period, if the broken parts can not be repaired, we will send new parts to replace the broken for free.But if the warranty period is over,you need to pat the express fee.We can solve problems through negotiation and provide technical support for the whole life of equipment .