In the construction industry, a deck floor roll forming machine plays a crucial role in the manufacturing of metal deck floor panels. These panels are extensively used in building structures to create durable and stable flooring systems for various applications, including commercial buildings, industrial facilities, and multi-story constructions.
This specialized piece of equipment is essential for efficiently producing metal deck floor panels with consistent quality and precise specifications. By utilizing advanced technology and precise techniques, the roll forming machine ensures that each panel is manufactured to the highest standards, meeting the requirements of even the most challenging building projects.
The deck floor roll forming machine significantly improves efficiency in the production process, allowing for a faster turnaround time and cost savings for construction companies. With its automated operation and high production capacity, it can produce large quantities of metal deck panels with ease, reducing the need for manual labor and streamlining the construction process.
In conclusion, the deck floor roll forming machine is a vital tool in the construction industry, providing a reliable and efficient solution for manufacturing metal deck floor panels. Its ability to produce high-quality panels in a timely and cost-effective manner makes it an essential component in the construction of sturdy and durable buildings.
Features:
Material Feeding: Before the roll forming process begins, a metal coil is fed into the machine. The metal used is typically galvanized steel, which provides both corrosion resistance and structural strength.
Roll Forming: The main function of the roll forming machine is the roll forming section. A series of rollers gradually shape the metal into the desired profile for the deck floor panel. This process is continuous and the metal is shaped as it moves through the machine.
Cutting: Once the metal has been formed into the correct profile, the roll forming machine has a cutting mechanism that trims the metal to the desired length. This ensures that each deck floor panel is uniform and meets the specified dimensions.
Embossing or Ribbing: Depending on design requirements, the machine may have additional features for embossing or adding ribs to the surface of the deck floor panels. This can improve structural integrity and provide better traction.
Quality Control: Modern machines often include sensors and quality control mechanisms to ensure the produced deck floor panels meet required standards and specifications. This includes checking for dimensional accuracy, surface finish, and other quality parameters.
Stacking or Coiling: Finally, the finished deck floor panels are either stacked or coiled for easy transportation and further processing. Stacking involves piling the panels on top of each other, while coiling involves winding them into a large coil for storage.
Technical Parameters:
Items | Specifications | |
Material of coil | Material | GI Steel |
Material Width | As per sketch | |
Material Thickness | 0.8-1.2mm | |
Manual Uncoiler | 5 tons | |
Rolling Speed | 10-15m/min | |
Forming system | Roller Stations | 24 Stations |
Roller Material | 45# steel0.03-0.05mm chromed | |
Shaft Material | 45#steel | |
Shaft DIA | D85mm | |
Main Motor Power | 22KW | |
Side Plate | Wall plate | |
Way of Drive | By chain | |
First roller | For embossing | |
Cutting system | Power | 5.5kw |
Material of Blade | Cr12Mov | |
Tolerance | +1.5mm | |
Electrical control system
| Electric Source | 380V, 50HZ,3 phase (Customized) |
PLC Control System | Panasonic |
Main Components
No. | Name | Qty |
1 | Hydraulic uncoiler | 1 |
2 | Main roll forming machine | 1 |
3 | PLC control box | 1 |
4 | Cutting | 1 |
5 | 6m Auto stacker | 1 |
Deck floor products, which can be made from a variety of materials including wood, composite, and metal, are utilized in a wide range of construction and outdoor living scenarios. The type of deck floor material chosen depends on factors such as the environment, intended use, aesthetics, and maintenance requirements.
For residential decks, wood, composite, or PVC deck floor products are commonly used. These materials provide a durable and visually appealing surface for outdoor living spaces like patios, balconies, and backyard decks.
Similar to residential use, deck floor products are often utilized in commercial properties for outdoor seating areas, rooftop decks, and entertainment spaces. The choice of material may depend on factors such as durability, maintenance needs, and aesthetic appeal.
Decks around swimming pools require materials that are resistant to water damage, splintering, and slipping. Popular choices for pool decks include composite decking or certain types of treated wood, which offer moisture resistance and durability.
In coastal areas or locations near water bodies, deck floor products are commonly used for boardwalks and promenades. Materials like composite decking or specially treated wood are chosen for their ability to withstand exposure to saltwater and harsh weather conditions.
For structures over water, such as marinas and docks, deck floor products made from materials like pressure-treated wood, composite decking, or metal are commonly used. These materials provide resistance to water, rot, and insects.
Decks are often extended into staircases and landings, providing a consistent flooring solution for outdoor access. Materials such as pressure-treated wood or composite decking are used for their durability and stability.
In commercial buildings, deck floor products may be used for balconies and terraces, providing outdoor spaces for employees or visitors. The materials chosen are based on the desired aesthetic, climate considerations, and maintenance requirements.
Decking materials are commonly used in public parks and recreational areas for walkways, viewing platforms, and outdoor gathering spaces. Materials such as composite decking are chosen for their low maintenance and longevity.
Deck floor products are employed in garden and landscaping projects for creating elevated platforms, seating areas, and walkways. Wood, composite, or other materials may be selected based on the overall design and environmental factors.
Brand Name: Dingbo
Model Number: DBKJ
Place of Origin: China
Certification: CE ISO
Minimum Order Quantity: 1SET
Delivery Time: 50-60 working days
Payment Terms: TT
Roller Material: Cr12
Main Motor Power: 22KW
Weight: 8-10T
Roller Stations: 24
Dimension: 10m*1.5m*1.2m
Packing and Shipping:
Our Deck Floor Roll Forming Machine is carefully packaged to ensure safe delivery to our customers.
We offer flexible shipping options to meet the specific needs of our customers.
At Deck Floor Roll Forming Machine, we take great care in packaging and shipping our products to ensure customer satisfaction. If you have any special packaging or shipping requirements, please let us know and we will do our best to accommodate your needs.
FAQ
1. Q: What's the warranty period? (24hours online)
12 months warranty period, starting from the date of the successful installation and commissioning of the equipment at the Buyer’s Installation site. During which all parts damaged because of quality problem will be changed for free.
2. Q: Do you have installation and commissioning service?
A: If buyers come to our factory to inspect, the training to install and operate is provided face to face. If not, manual and video is provided to show how to install and operate.
B: If buyer need we will send technician to buyer site to do installation and commissioning and training.
C: installation and commissioning cost: One engineer will visit Buyer’s workshop for installing, commission and training. The buyer has to pay USD100 per day and visa fee, air tickets fee, accommodation and food, necessary communication, etc.
(Normally ,It takes about a week to install )
3. Q: What’s your after-sales service ?
We provide 24-hour online service for our customers.
And we are happy to give advice and also have skilled technicians available to maintain the machine overseas to customers’ workshop if needed.
4. Q: What's your delivery time ?
Normally we can finish production and testing within 45-70 days after receiving deposit. Some machines in stock, can be delivered at any time
5. Q: You are trading company or factory?
We are Manufacturer, and we export our machine by ourselves.
6. Q: Do you provide customized machine?
Sure, we can design the machine according to the requirement and profile drawing you provide. Our engineers can offer the best professional solution to our worldwide clients.
7. Q: How to visit your factory?
We are in jiangyin city,belongs to Jiangsu province, near Shanghai. If you
arrive at Shanghai Airport,we can pick you up(It is 160 kilometers from
Pudong Airport, about 3 hours.
It's 110 kilometers from Hongqiao airport, about 2 hours; It's 125 kilometers from downtown Shanghai about two and a half hours.
It is very convenient.Please let me know if you have booked the tickets
so that I can prepare and book a hotel for you,we will arrange for car to pick you up.
By high speed train from Shanghai to East Wuxi (Wuxi Dong station), half an hour.
8. Q: How to place order ?
Inquiry---confirm the profile drawings and technical specification and price--- confirm the PI--- arrange the deposit or L/ C--- start production-- do inspection--- Shipment
9. Q: What certificate do you have ?
We have CE and ISO certificate.
10. Q: What are your terms of payment ?
First payment: 40 % by T/ T, second payment: 60% by T/ T, after the successful inspection at seller’s workshop, and before delivery.
11. Q: What can you do if the machine breaks down?
We have 12 months warranty period, if the broken parts can not be repaired, we will send new parts to replace the broken for free.But if the warranty period is over,you need to pat the express fee.We can solve problems through negotiation and provide technical support for the whole life of equipment .