No. | Item | Unit | Parameter | Remark | |
1 | Material | Applicable Material | GI&PPGI | As Requirement | |
Thickness of Material | mm | 0.3-0.6mm | As Requirement | ||
Effective Width | mm | 1010mm | As Requirement | ||
With Yield Strength | 235-550Mpa | ||||
The Profile Size Tolerance | +/-0.5mm | ||||
2 | Material Width | mm | 1219 | As Requirement | |
3 | Production Speed | m/min | 20m/min | Adjustment | |
4 | Roller Material | high quality 45# steel | CNC lathes, Heat Treatment,Hard Chrome Coated. | ||
5 | Drive Type | Motor driving, Gear chain transmission | |||
Side wall thickness | mm | Q235 t18mm | |||
6 | Motor Power | kw | 7.5kw | Frequency speed control | |
7 | Brand of Elecetric Control System | Delta or Siemens or Schneider | Selectable | ||
8 | Warranty | month | 24 | We offer technical support for the entire life of our machine. |
2. Profile Drawing
3. Work Flow
Decoiler--->Manual Pre-Cutter--->Guide Feeding--->Roll Forming System--->Hydraulic Post Cutter--->Exit Rack
4. Machine Components
1) Manual decoiler
Un-powered,Manually control steel coil inner bore shrinkage and stop
Max feeding width: 1000mm, coil ID range 508mm+30mm
Max capacity: 5T
2) Pre-cutter
For easy operation and save material:
The pre-cutter is connected with PLC control system,PL .C is calculating profile length within roll forming.Once material is
required to change,PLC is calculating the length for total quantity and remind operator,production finishes and able to manual shearing material before roll forming so as to change material for new production.It is the advanced function and good for production to save material, no waste.
3) Main machine
Body frame made from 450# H type steel by welding
Rollers manufactured from high quality 45# steel, CNC lathes, Heat Treatment,Hard Chrome Coated.
with thickness 0.04mm,surface with mirror treatment (for long live and anti-rust)
4) post Hydraulic Cutting Device
Post to cut, post to stop cutting, Two piece type of cutting blade design, no blanking.
Made by high quality mold steel Cr12MoV(=SKD11,with at least one million times of cutting lives)Heat treatment to HRC 58-62 degree
Hydraulic motor: 3KW, Hydraulic pressure range: 0-16Mpa
Cutting time :2s
The cutting power is provided by the main engine hydraulic station.
5) PLC Control System
Control the quantity and cutting length automatically
Input the production date(production batch,Pcs,length,etc.)on the touch screen
It can finish the production automaticlly
Combined with: Plc. Inverter. Touch Screen. Encoder. etc
6) Exit rack
Un-powered, three units,with rollers on it for easy movement
5. Advantages
1. The warranty of roof panel roll forming machine
is 24 months after the client receives the machine
Within 24 months, we will courier the replacement parts to the client free of charg
2. We offer technical support for the entire life of our machine
3. We can send our technicians to install and train the workers in the clients factories with extra cost
4. Export: to more than 50 countries and regions,including Taiwan,
UK, France,Singapore,Greece,Australia,USA,Mexico,Brazil,Chile, Bolivia,Trinidad,Israel,Saudi Arabia,etc.