100-800mm Automatic Change Size Cable Tray Roll Forming Machine Driven Gearbox / Mortor driven

Equipment capabilities:

It can according to the need to produce the steel width (60mm≤§≤860mm), many kinds of specification electric cable bridges and other structure product.
Product speed by punching: 2.5～5m/min
Continuous rollforming speed: 10～15m/min
Material thickness: 1~2mm
Material require: Q235 cold roll steel
Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.

Main composition of machine:

This unit consists of the decoiler, ML-900 flatting, 200 punch, die, servo feeding, guider, main roll forming machine, follow cutting, cut-to-length part, recoiler, electrical control cabinet; etc.

Each part major technical parameters:

1) Drive decoiler
Material width:860mm
Material weight:6000kg
Material inner diameter:460～510mm
Material outer diameter:1200mm
Drive power: electromotor and speed reducer integration, 4KW frequency conversion electromotor
Frame type: cantalever inner support, manual handle afterbody, pneumatic press cantalever.
2) Flatting
Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.
Flatting bound: material thickness 1～2mm, material width 100～860mm
Drive power: 5.5kw frequency conversion electromotor
Speed reducer model: ZQ250
flatting speed:3～10 m/min
Parenthesis up and down a pair of fortified wheel
3) Continual punching mould
Amount: Each kind of width specification 1 set dies, total 6 sets
Die require: Cr12 quench
4) Servo feeding set
Servo electromotor power: 4.4kw
Multistage type feeding, memory ten group of memory functions
Man-machine contact surface numerical control system
Uses Mitsubishi servometer
5) Holds material (use in cushion section)
The roller type, the both sides have the bearing support, 3 sets, use in holding the material and under the deposited material spacing.
6) Guider
A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets.
7) Main roll forming machine
Type: GY180(Extra wide)
Rack structure:Dragon Gate type memorial arch frame
forming frame: 16 sets
Forming variety: bridge frame
material max width:860mm
material max thickness:≤2.0mm
forming width: 100～600mm
forming height: 50～100mm
The diameter of the roller axis: ￠85mm
Roll mould material: Gcr15,quenching treatment:HRC58-62°
Drive type:30kw frequency conversion electromotor, ZQ500 Main speed reducer
Autocephaly distribute gear case
8) Hydraulic cutting
Hydraulic pumping station: 5.5kw
blade cuttimg, blade material Cr12, quench treatment
9) Electrical control
Main operation control cubicle
Amount:1 set
Frequency conversion: 3sets(in main control cubicle, control decoiler, flatting and roll forming machine)
PLC control: 1 set
8 inch liquid crystal touchscreens
All electrical element is the Mitsubishi original installation brand
Assistant control cubicle
Amount: 3 sets (follow decoiler, flatting, roll forming machine)
Control styp: manual handle

Produce condition:

capability: about 71.5kw
gas fountain: 0.9 cube/min
Production land area: 33m*3m

Pictures of machine:

Introduction of company:

We, Friendship Machinery Co.,Ltd, attaches great importance on technology innovation,progress has been made on scientific management as well as Co.,culture.China leading expert in designing and manufacturing equipments for welding and cutting, automation system and metal works. We use and produce high-technology utilizing the most available robotic and automatic techniques. Every work is uncompromisingly designed to improve our clients' competitiveness and productivity.
We invest more on developing roll forming machine such as Metal roof & wall panels machines,C&Z purlin machines drywall Stud-track forming machines,Metal decks machines,No-girder and Column curves forming machine,Guard rails forming machines,Downspout pipes forming machines and so on.With fast development ,very short period for construction and beautiful external appearance,as well reasonable price was occupied in the market of building industry.

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