1.Machine photo of solar panel support C channel roll forming machine
This machine is special equipment for rolling metal/steel coils, processing with decoiling,continuously feeding - punching - roll forming, automatic length/quantity to cut for customer’s request. Whole unit with PLC control,AC variable frequency speed regulation technology for automatic solar unistrut production, that would be the ideal equipment for cold steel roll forming and steel structure.
2. Technical details of solar panel support uni strut C channel roll forming machine:
Raw Material | Cold Rolled Steel Coils or Galvanized Steel Coils |
Material Thickness | 1.5mm-2.5mm |
Material Widths | 100mm-180mm |
Profiles | 21mm*21mm & 41mm*41mm |
Leveler | 7 Rollers (3 rollers top & 4 rollers bottom) |
Feeder | Auto Servo Feeder |
Pressing Machine | High-speed pressing machine |
Forming Stands Structure | Individual forming stands |
Rolling Stations | 18 stations |
Forming Speed | Appr.18m/min. Max. |
Diameter of Shaft | Dia 80mm |
Material of Shaft | 45# steel with tempering treatment |
The material of Roller | Gcr15 Bearing Steel with heating treatment after CNC processing |
Transmission of Machine | Gear-boxes and Universal Joint Shafts |
Main Power | 30 KW |
Motors | Siemens motor |
Transmission of gearboxes | 1”double-roller chains |
Cooling/Lubricant system | will be used to keep the rollers in better running condition |
Protective Cover | Safety Covers will be used for both roll formers |
Cutting unit | Hydraulic tracking cutter |
Materials of Cutting Die | Cr12MoVsteel |
Control system | Siemens PLC control system |
3. Production Flows of solar panel support uni strut C channel roll forming machine
Uncoiling the sheet---Infeed guiding--Roll forming---Rectifying the straightness---Measure length---Cutting the panel--panels to the supporter (option: automatic stacker)
4. Main components of solar panel support uni strut C channel roll forming machine
Decoiler | 1 Set |
Guiding Equipment | 1 Set |
Roll Forming Unit | 1 Set |
Post Cutting Unit | 1 Set |
Hydraulic Station | 1 Set |
PLC Control System | 1 Set |
Reveiving Table | 1 Set |
5. Advantages
· Germany COPRA software design
· 5 engineers with more than 20 years experience
· 30 professional technician
· 20 sets advanced CNC production lines on site
· Passionate Team
· Installation engineers can reach your factory within 6 days
· 1.5 years maintenance and whole life technical support
6. After Sale FAQ:
1). Q: How to acquire for service support?
A: JCX-Machinery is doing its best to provide timely and convenient service support for the customers, the contents of services including before-sale technical counseling, field installation, operate technical training, application solution training, and troubleshooting support, etc.
2). Q: After purchase JCX-Machinery’s machine, what kind of training could JCX-Machinery provide?
A: JCX-Machinery will provide 7 days’ free field training. The training place can be in JCX-Machinery company or in places designated by the customer where installation takes place, this can all be predetermined by clients in the contract.
3). Q: What kind of warranty do JCX-Machinery’s Roll forming machine provide?
A: Except for the consumables, the whole machine has a one-year limited warranty.
7.Service:
A. Foreign debugging
If you need it, we will arrange our professional engineers to help you install and debug the machines well. Buyer should pay $60 per day
B. Guarantee period
The warranty will be a maintenance, maintain in the guarantee period of 18 months starting from delivery. Because of the quality of equipment during the guarantee period, we will provide the parts free of charges, which is in the conditions of correct operation. (Natural disasters or factors which can’t be forced by human are excluded).
C. Training
During installation and adjustment of the equipment, our engineers shall provide the training to
the buyer’s personnel request to operate and maintain the equipment. Including foundation construction, electrical works, hydraulic oil, safe operation, and non-standard safety items, testing material and etc.
D. Lifetime services
Lifetime services to every customer.
4). Q: After buying JCX-Machinery’s equipment, is there technician in charge of supporting on-site installation?
A: Yes, if the equipment is directly sold from JCX-Machinery, we will arrange experienced technicians to support for the installation and collaboration when the machine arrives.
If the device is sold by JCX-Machinery’s distributors,JCX Company will authorize them to send experienced engineers to support for the installation and collaboration when the machine arrives.