PLC Control Top Hat Roll Forming Machine Full Auto With Post Cutting System

High Speed Hat roll forming machine

Spectification

Lifting and Transporting

After the machine arrive at customer factory. In the loading and un loading process, the need to use lifting tools, such as traveling crane, or other lifting equipment. When lifting the machine, people are not allowed in and round the under of machine to protect person safety. And in the transport loading and unloading, should use soft material to protect the surface. Machine and accessories should be placed firmly, safely and clean. Avoid the damaged surface coating

Put the machine in smooth and flat floor.

Components details

De-coiler:
3T hydraulic double head de-coiler, maximal take 3Tons x2, Inner diameter 380-520mm, coil width: 590mm, hydraulic motor power: 4kw:

Leveling part
Adopt single flatten system, 7 rollers (upper is 3 rollers, down is 4 stations) to make the material flatten. Feeding roller diameter: 40Gr, ￠100mm, power: 11kw. Max feeding width: 700mm.

Feeding device
Adjust center of the forming rollers and sufficient length to prevent lateral movement of the strip on its entry to forming section.

Roll forming system
Roll forming system consist of machine frame, transmission parts and roll forming rollers etc. The frame consists of base frame and wire-electrode cutting stations, base with welded sections; ensure the equipment rigidity and beautiful appearance.

Track cutting system
Profile transversal cutting device units allowing to cut the bent profile without damaging the metal coating and to assure a smooth cut included. Cut the sheet after roll forming to required length. The cutting length is controlled by PLC. Change the cutter to realize cutter different profiles.

Rectify device
Function: make the end product in straight, left and right, up and down

The protect cover
To avoid accidents, the machine will be covered with the protective mesh. It is easy to take off when need adjust machine.

Electric system

• Adopts PLC control technology, frequency adjust speed technology, realize the automatic production.
• System provides touch screen, which can set the order, for example length, and quantities and so on.
• Operation type: Touch screen + button
• Encoder calculates the number, which has calculation and measure the length function.

Machine for reference: