Box Panel Roll Forming Machine

1. Specification of the material

2. Machine Detailed Parameters

3. Profile drawing

4. The Chart of Process Flow

Decoiler—leveling—Notching—Roll Forming—Cutting & Folding—Out table

5. Specification of Components

(1) Un-coiler

• Max coil weight: 5T
• Adopt manually expand
• Inter diameter:500mm-590mm
• Maximal out diameter:1500mm
• Coil width (Max.)1300mm
• Working speed: 0-15m/min adjustable
• Main motor power: 5.5KW AC motor
• The speed is controlled by the limit switch
• Quantity: 1
• Color: blue or base on customer request

• feeding roller: material is, HRC58-62egeree
• Leveling: 7 rollers, up in 3, down in 4;
• Material of leveling roller: SAE1045, HRC58-62degree
• Power of the leveling: 5.5kw

(3) Notching system

• Base on customer provide punching drawing, this machine need adopt one unit hydraulic punching system to get the four courners’ notch.

• The punches will be connected to a single hydraulic unit having tank, motor, pump, pressure control valves, pressure gauges, solenoid valves, hydraulic hoses, all designed to operate safely at the required operating pressure;
• The punching mold material is CR-12, hardness HRC 58-62 and chrome coating.

• Hydraulic power: 7.5kw

• Working pressure: 16Mpa

• Oil cylinder dia. for punching: ￠80mm

(4) Main Roll Forming Machine

• Main motor power: 5.5KW servo motor
• Roll station:7 stations
• Roll thickness: 0.8mm
• Material: PPGI
• Roll forming speed: 0-15m/min
• Roller material: GCR15 quenched 58°-62° finishing turning
• Shaft diameter: ￠65mm
• Working type: up shaft is initiative, down shaft is passive
• Material of shaft: ASTM 1045 hardening and tempering
• One side of the rollers fix, one side can be adjustable to get the different sizes.

(5) Cutting & folding system

• Machine adopt hydraulic cut type
• Knife material: Cr12,quenched 58°-62°
• Oil cylinder dia: 100mm
• Material of press-folding mould: Cr12 with heat treatment
• The folding system is connecting with hydraulic station, all the action is controlled by computer and hydraulic pressure.
• Folding width is base on customer’s size to finish,
• Hydraulic power: 7.5Kw
• Cutting and folding in the same time working

(6) Hydraulic station

• Hydraulic power: 7.5kw
• Working pressure: 12Mpa adjustable
• Solenoid valve: 2 groups
• Hydraulic oil: 46# hydraulic oil

(7) Computer Control Cabinet

• Programmable setting of profile length and quantity
• Operating system language: English and Chinese
• Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
• PLC: Panasonic or customerization

6. Installation and training:

a.If buyers visit our factory and check the machine, we will teach you how to install and use the machine, and also train your workers/technician face to face.

b.Without visiting, we will send you user manual and video to teach you to install and operate.

C.If buyer needs our technician to go to your local factory, please arrange board and lodging and other necessary things.