Main speficication:
profile:

2. The Chart of Process Flow

5T hydraulic un-coiler— Flatten—Servo feeding& punching—Roll Forming— Rectify—Track Cutting& punching—Out table
Specification
No | | Technical Specification & Remark |
1 | 5T hydraulic decoiler | - Steel coil width: 500 mm;
- Internal diameter of coil: variable, from 470 mm to 520 mm
- Maximum coil weight: 5000 Kg;
- Main motor power: 5.5KW
- Hydraulic power: 4kw
|
2 | Leveling part | - 7 roller for leveling , up 3 rollers, down 4 rollers
- Leveling roller: 40CR, quenching, shaft diameter : 76mm
- Feeding roller: 40CR, quenching, shaft diameter : 95mm
- Power: 5.5KW
- Drive by gear box, model: MTTX160
- Leveling speed: 0-30m/min
|
3 | Servo feeding& Punching | - Servo feeding system
- This system adopt servo feeding to make high speed and precision
- Servo power: 3KW (Brand: YASKAWA)
- Punching system
- Base on customer provide punching drawing, this machine need adopt 1 unit hole punching and words punching
- Punching table: 8m
- The punches and dollies will be CR12MOV, quenching
- Hydraulic power: 7.5kw
- Solenoid valve: 3 groups
|
4 | Feeding of forming | - Guide sheet to forming section
- Three line rollers.
- Two hand wheel adjust size in same time
|
5 | Main Roll Forming Machine | -
Stand design by wire-electrode cutting, thickness in 52mm -
Roller material: CR12 surface quenching, HRC58-62 degree, finish turning. -
Shaft diameter: ¢100mm , material: 40Cr with tempering and hardness -
To avoid accidents, the driven parts will be covered with the protective cover, height: 1.5m -
Main power: 45KW |
6 | Correction adjust system | - Function: make the end product in straight, left and right, up and down
|
7 | Hydraulic Cutting System | - Adopt the hydraulic track cutting
- Cutting after forming: Cut the sheet after roll forming to required length
- Material of blade: CR12MOV, quenching
- Cutting power by hydraulic, 7.5KW
- Servo power: 3KW
- Working pressure: maximal 25Mpa
- Solenoid valve: 1 group
- Length measuring: Automatic encoder length measuring
- Tolerance of length: +/- 1.5mm for each piece end product
|
8 | Computer Control Cabinet | - Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Computer used to control length & quantity.
- Machine will automatically cut to length and stop when required quantity is achieved
- Length inaccuracy can be amended easily.
- PLC brand: Panasonic
- Touch screen: Siemens
- VFD:Yaskawa
|
9 | Stacker | - Working by air compressor
- Air compressor: provide by buyer
- Length in 6m
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4. Warranty
- Warranty: 1 year warranty from date of shipment
- Guarantee:
1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.
2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances
- Damage occurs due to a natural disaster
- Malfunction occurs due to user error
- Malfunction occurs due to modifications
- Malfunction occurs due to further movement or shipment after installation