Sandwich PUF / PIR Panels Rock Wool Sandwich Panel Roll Forming Machine
"World's Best Manufacturing Process with continuous Production line for Sandwich PUF/PIR Panels."
Metal-faced polyurethane sandwich panels are the system of choice of today for large industrial buildings refrigerated warehouses,office blocks,exhibition halls,fair pavilions,schools and sports halls.
The aluminium or steel facings themselves are surface coated and can be manufactured with profiles of various depths leading to a higher load bearing.
Polyurethane sandwich panels come complete with specially formed tongue-and -groove joints ensuring a perfect fit and maximum integrity,Assembly is fast,easy and cost effective.
The resultant sandwich panel has a load-bearing capability many times greater than the achieved by adding together the load-bearing capacities of the individual layers.As a result these thin,relatively lightweight sandwich panels can safely bridge wide spans. For Example,a panel just 100mm thick can easily bridge a clear span of some meters.
Profile
Specification
No. | Item | Description |
1 | Dimensions (L*W*H) | 400000 mm*2250 mm*2500 m |
2 | Steel Thickness | 0.25 mm- 0.8 mm |
3 | Sandwich Panel Thickenss | 50 mm - 300 mm |
4 | Roller Station | Up layer: 13 rows. Down layer: 14 rows |
5 | Working Speed | 4 m /min |
6 | Power | Main motor power: 4kw . Flying saw power: 2*0.75kw |
7 | Total Power | 32 KW |
8 | Machine Weight | 22 tons |
9 | Steel Coil Width | 1000 mm 1200 mm 1250 mm |
10 | Hydraulic motor power | 15 kw |
11 | Cutting Accuracy | ±2 mm |
Structure introduction
1 Manual uncoiler
It is used to support the steel coil and realize the uncoiling by means of rotatory movement. The steel coil is uncoiled manually. The capacity of this uncoiler is 1-2 Ton, and it is capable for most of the cases.
2 Feeding
Receiving the raw material (steel sheet), it guarantees the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation for knowing the function of locate angle iron.
3 Machine material
In order to get high quality product, our machine adopts welded steel frame structure, AC frequency conversion motor reducer drive, chain transmission, roller surfaces polishing, hard plating, heat treatment and chrome coating.
Roller chrome coated thickness: 0.05 mm
Roller material: Forging Steel 45# heat treatment, coated
4 Shearing mechanism
It adopts hydraulic station and automatic cut to length system to realize the stably cutting of certain length of products. Side guide rails are ensuring the cutting balance during the cuter fall down, this mechanism is adopted to keep the burr and other edge fault away. Material of the cutting blades: GCr12, processed by heat treatment
5 Hydraulic system
It is derived by a Gear Pump. After filling the hydraulic oil into the hydraulic oil tank, the pump could drive the hydraulic cylinder to realize the cutting function.
The system includes a set of hydraulic tank, a set of a Gear Pump, two hydraulic pipes .and two sets of Solenoid Valves. Power of The Pump: 4kw.Hydraulic oil :40#
6 Electrical control cabinet
Panasonic PLC is adopted to organize all actions of the machine. The length of workpiece is adjustable according to the setting of on the PLC. Two optional control modes: automatic and manual. By automatic mode, the machine can realize fully automatic working. In order to make the machine has a long service life and easy maintenance; we only adopt globally famous electrical components. And by our special designed program, the human-computer interface is very easy to be adopted by any level of operators.
7 Encoder
We understand that the encoder is a very important part of the cutting to length system, so we only adopt the best quality from OMRON Japen. And we offer enough matching couplings to make the machine will never shut off due to the encoder problem.
Guarantee
1. Guaranteed against malfunctions due to manufacturing defects for1 years after date of purchase except Electrical parts.
2. Repairs will not be performed even during the guarantee period in the follow circumstances
- Damage occurs due to a natural disaster
- Malfunction occurs due to user error
- Malfunction occurs due to modifications
- Malfunction occurs due to further movement or shipment after installation
Payment terms
40% in advance as down payment
60% is paid before the shipment is processed
Delivery
FOB: Tianjin Xingang Port
The Delivery Time: 45 working days after the down payment is received.