Active Lime Production Line Lime Calcination Rotary Kiln Lime Kiln
Rotary kiln has simply structure, easy operation in producing, less wearing parts, high efficiency,it's used in the cement plant to calcine high grade cement, at the same time can be used in metallurgy,chemical,constructure ect. rotary kiln features in strong structure, stable operation, high-quality products from the kiln, and we can offers advanced efficient shaft preheater, five-grade cyclone preheater.
Design Capacity(t/d) | 150 | 300 | 600 | |
Product | Active Lime | Active Lime | Active Lime | |
Pre-heater | Vertical Pre-heater | Vertical Pre-heater | Vertical Pre-heater | |
Rotary Kiln | Size(m) | Φ2.5×40 | Φ3.3×50 | Φ4×60 |
Effective Volume(m3) | 142 | 292 | 575 | |
Burning temperature | ≤1250 | ≤1250 | ≤1250 | |
Cooler | Grate Cooler | Grate Cooler | Grate Cooler | |
Fuel | Gas Coal Dust | Gas Coal Dust | Gas Coal Dust | |
Heat Consumption (kJ/kg Cao) | 5000-5300 | 5000-5300 | 5100 |
Process flow introduction: Qualified limestone is deposited in the storage bin, hoisted by the elevator and transported into the top bin of preheater. The top storage bin of the pre-heater is consisted of top and bottom level gages controlling the feeding. And then through the feed tube the limestone is distributed uniformly to all the inside chambers of the pre-heater.
The limestone in the pre-heater is heated to around 900 ° C by the kiln flue gas of 1150 ° C. At this time, about 30% of the limestone has been decomposition. Then the limestone is put into the rotary kiln by the hydraulic stem. In the rotary kiln the limestone sinters and decomposes into CaO and CO2. Then the decomposed limestone goes into the cooler and is cooled to about 100 ° C by the cold air and then is discharged. The 600 ° C hot air after heat exchange goes into the kiln and combusts with gas. The Exhaust gas blended with the cold wind go to the bag filter through the suction fan and then through the exhaust fan into the chimney.
The limestone out of the cooler enters into the lime storehouse through the vibrating feeder, chain bucket conveyor, bucket elevator and belt conveyor. Whether to carry out screening and other procedures depends on customer requirements.
Company Information
Henan Zhongke Engineering & Technology Co., Ltd. is specialized in large and medium-sized series of mining machinery, metallurgical machinery, building materials equipments, cement equipment and rotary kiln. R&D, production and marketing into a joint-stock enterprise, our company is headquartered in Zhengzhou Country’s High-tech Industrial Development Zone, which consists of three branches, a research and development department.
Since the establishment of our company, always adopt advanced modern management system, and focused on innovation, has brought together a number of scientific and technological elite, our company develop very fast we have over 500 employees, 29 senior engineers and more than 100 middling technicians. We have a good long-term cooperation with domestic scientific research units, have introduced advanced technology and testing system at home and abroad.
Our company pays more attention to basic managements, we constantly improve and perfect the quality management system to ensure to provide high-quality products, work site achieve fixation management, logistic achieve ABC management; our office achieve computer automatization; production technology adopt computer management; product development process design using CAD,CAPP, PROE technology. We have completed ISO9001-2000 quality certification.